scholarly journals High-Frequency Core Loss Analysis of High-Speed Flux-Switching Permanent Magnet Machines

Electronics ◽  
2021 ◽  
Vol 10 (9) ◽  
pp. 1076
Author(s):  
Wenfei Yu ◽  
Wei Hua ◽  
Zhiheng Zhang
Keyword(s):  
Permanent Magnet ◽  
Numerical Method ◽  
High Frequency ◽  
High Speed ◽  
Core Loss ◽  
Hysteresis Loops ◽  
Prediction Method ◽  
Element Analysis ◽  
The Core ◽  
Core Losses

Accurate prediction of core losses plays an important role in the design and analysis of flux-switching permanent magnet (FSPM) machines, especially during high-speed and high-frequency operation. Firstly, based on the numerical method, a high-frequency core loss prediction method considering a DC-bias magnetization component and local hysteresis loops as well as the harmonic effect is proposed. Secondly, the magnetizing characteristics of the silicon steel sheet and, consequently, the core loss of the electrical steel used as the core lamination are measured. Then, the loss coefficient of each core loss component is obtained by the data fitting tool. Based on the proposed method, the stator and rotor core losses of a three-phase, 12-stator-slot, and 10-rotor-pole (12/10) FSPM machine with different soft iron materials and driving modes are calculated. Finally, the results of the numerical method are verified by conventional finite element analysis.

Loss Calculation and Software Design Based on the Combination of Electric Circuit and Electromagnetic Field Solution in High Speed Permanent Magnet Machine

2015 ◽  
Vol 741 ◽  
pp. 521-525
Author(s):  
Xiao Guang Kong ◽  
Li Ping Fan ◽  
Yan Qiu Fu
Keyword(s):  
Electromagnetic Field ◽  
Software Design ◽  
High Frequency ◽  
High Speed ◽  
Core Loss ◽  
Electric Circuit ◽  
Mathematics Model ◽  
Element Analysis ◽  
Copper Loss ◽  
Field Solution

Mathematics model of loss for high speed machine is discussed. Calculation method of core loss and high-frequency additional copper loss of winding based on finite element analysis is introduced. Experiment results of losses are presented. In order to realize calculation and analysis, a method of PM machine by calling ANSYS and MATLAB based on VB of the combination of electric circuit and electromagnetic field solution is presented in this paper. The design and feature analysis of high speed PM machine takes an example to validate the accuracy and advantage.

scholarly journals Magnetic Field Characteristics and Stator Core Losses of High-Speed Permanent Magnet Synchronous Motors

Energies ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 535 ◽  
Author(s):  
Dajun Tao ◽  
Kai Liang Zhou ◽  
Fei Lv ◽  
Qingpeng Dou ◽  
Jianxiao Wu ◽  
...  
Keyword(s):  
Magnetic Field ◽  
Electromagnetic Field ◽  
Permanent Magnet ◽  
High Speed ◽  
Permanent Magnet Synchronous Motor ◽  
Core Loss ◽  
Load Condition ◽  
Synchronous Motor ◽  
Iron Core ◽  
Core Losses

This study focuses on the core losses in the stator region of high-speed permanent magnet synchronous motors, magnetic field characteristics in the load region, and variations in iron losses caused by changes in these areas. A two-pole 120 kW high-speed permanent magnet synchronous motor is used as the object of study, and a two-dimensional transient electromagnetic field-variable load circuit combined calculation model is established. Based on electromagnetic field theory, the electromagnetic field of the high-speed permanent magnet synchronous motor under multi-load conditions is calculated using the time-stepping finite element method. The magnetic field distribution of the high-speed permanent magnet synchronous motor under a multi-load condition is obtained, and the variations in iron core losses in different parts of the motor under multi-load conditions are further analyzed. The calculation results show that most of the stator iron core losses are dissipated in the stator yoke. The stator yoke iron loss under the no-load condition exceeds 70% of the total stator iron core loss. The stator yoke iron loss under rated operation conditions exceeds 50% of the total stator iron core loss. The stator loss under rated load operation conditions is higher than that under no-load operation. These observations are sufficient to demonstrate that the running status of high-speed motors is closely related to the stator iron losses, which have significance in determining the reasonable yoke structure of high-speed and high-power motors and the cooling methods of motor stators.

A novel method to predict the influence of rotor structures on the core loss of permanent magnet synchronous machines

2021 ◽  
pp. 1-14
Author(s):  
Guohui Yang ◽  
Chengning Zhang ◽  
Shuo Zhang
Keyword(s):  
Permanent Magnet ◽  
High Efficiency ◽  
Core Loss ◽  
Synchronous Machines ◽  
Magnetic Flux Density ◽  
Permanent Magnet Synchronous Machines ◽  
Stator Core ◽  
Element Analysis ◽  
Core Losses ◽  
Rotor Structure

Permanent magnet synchronous machines (PMSMs) are widely used owing to high power density, high efficiency, etc. Core losses account for a significant component of the total loss in PMSMs beside winding losses. Therefore, it is necessary to consider core losses when designing PMSMs according to actual research applications. In this paper, taking four typical rotor structures (surface-mounted, embedded, “—” shape, “V” shape) as examples, an analysis method is proposed to predict the influence of different rotor structures on core loss of PMSMs. In the case of the same stator and winding structures, due to the influence of the rotor structure on the magnetic circuit, the corresponding variation law of the magnetic field in the stator core is studied. This method analyzes the radial and tangential components of magnetic flux density vector of the 4 representative points (stator tooth tip, middle tooth and yoke part), and then evaluates the entire core loss through finite element analysis results. In order to verify the method, a prototype was manufactured. The experimental results show good performance of the proposed method of this paper. It provides reference for selecting the appropriate rotor structure and designing the corresponding PMSM according to different specification.

Performance analysis of magnetic gear with Halbach array for high power and high speed

2020 ◽  
Vol 64 (1-4) ◽  
pp. 959-967
Author(s):  
Se-Yeong Kim ◽  
Tae-Woo Lee ◽  
Yon-Do Chun ◽  
Do-Kwan Hong
Keyword(s):  
Permanent Magnet ◽  
Eddy Current ◽  
High Power ◽  
High Speed ◽  
Torque Ripple ◽  
Eddy Current Loss ◽  
Element Analysis ◽  
Current Loss ◽  
Halbach Array ◽  
Magnetic Gear

In this study, we propose a non-contact 80 kW, 60,000 rpm coaxial magnetic gear (CMG) model for high speed and high power applications. Two models with the same power but different radial and axial sizes were optimized using response surface methodology. Both models employed a Halbach array to increase torque. Also, an edge fillet was applied to the radial magnetized permanent magnet to reduce torque ripple, and an axial gap was applied to the permanent magnet with a radial gap to reduce eddy current loss. The models were analyzed using 2-D and 3-D finite element analysis. The torque, torque ripple and eddy current loss were compared in both models according to the materials used, including Sm2Co17, NdFeBs (N42SH, N48SH). Also, the structural stability of the pole piece structure was investigated by forced vibration analysis. Critical speed results from rotordynamics analysis are also presented.

scholarly journals Analysis of Modular Stator PMSM Manufactured Using Oriented Steel

Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6583
Author(s):  
Anmol Aggarwal ◽  
Matthew Meier ◽  
Elias Strangas ◽  
John Agapiou
Keyword(s):  
Magnetic Properties ◽  
Interpolation Method ◽  
Core Loss ◽  
Rolling Direction ◽  
Element Analysis ◽  
Machine Performance ◽  
Core Losses ◽  
Lower Permeability ◽  
Improved Model ◽  
And Control

Oriented steel has higher permeability and lower losses in the direction of orientation (the rolling direction) than non-oriented steel. However, in the transverse direction, oriented steel typically has lower permeability and higher losses. The strategic use of oriented steel in a modular Permanent Magnet Synchronous Machine (PMSM) stator can improve machine performance, particularly when compared to a machine designed with non-oriented steel, by increasing both torque and efficiency. Typically, steel manufacturers provide magnetic properties only in the rolling and transverse directions. Furthermore, in modern Finite Element Analysis (FEA) software, the magnetic properties between the rolling and transverse directions are interpolated using an intrinsic mathematical model. However, this interpolation method has proven to be inaccurate; to resolve this issue, an improved model was proposed in the literature. This model requires the magnetic properties of the oriented steel in between the rolling and transverse directions. Therefore, a procedure for extracting the magnetic properties of oriented steel is required. The objective of this work is to propose a method of determining the magnetic properties of oriented steel beyond just the oriented and transverse directions. In this method, flux-injecting probes, also known as sensors, are used to inject and control the flux density in an oriented steel segmented stator in order to extract the properties of the oriented steel. These extracted properties are then used to model an oriented steel modular stator PMSM. The machine’s average torque and core losses are compared with conventional, non-modular, non-oriented steel stator PMSM, and modular, non-oriented steel stator PMSM. It is shown that both the average torque and the core loss of the oriented steel modular stator PMSM have better performance at the selected number of segments than either of the two non-oriented steel stators.

Torque imporvement of IPM motors with skewing magnetic designs

2021 ◽  
pp. 3-10
Author(s):  
Dinh Hai Linh
Keyword(s):  
Permanent Magnet ◽  
High Speed ◽  
Torque Ripple ◽  
Maintenance Cost ◽  
Permanent Magnet Motor ◽  
Element Analysis ◽  
Speed Range ◽  
Interior Permanent Magnet ◽  
Interior Permanent Magnet Motor ◽  
Wide Speed Range

In this paper, a type interior permanent magnet synchronous motor designs is proposed for sport scooter application to improve constant torque wide speed performance. Interior Permanent Magnet machines are widely used in automotive applications for their wide-speed range operation and low maintenance cost. An existing permanent magnet motor (commercial QS Motor) is 3 kW-3000 rpm. In order to improve torque and power in wide speed range, a IPM electric motor 5.5 kW -5000 rpm can run up to 100 km/h: An Step-Skewing Interior Permanent Magnet motor alternatives is designed and optimized in detail with optimal magnetic segment V shape. The electromagnetic charateristics of Interior Permanent Magnet motors with V shape are compared with the reference Surface Permanent Magnet motor for the same geometry parameter requirements. Detailed loss and efficiency result is also analyzed at rate and maximum speeds. A prototype motor is manufactured, and initial experimental tests are performed. Detailed comparison between Finite Element Analysis and test data are also presented. It is shown that it is possible to have an optimized Interior Permanent Magnet motor for such high-speed traction application. This paper will figure out optimal angle of magnetic V shape for maximum torque and minimum torque ripple.

Design and analysis of a high speed double-sided axial flux permanent magnet motor suspended vertically by magnetic bearings

2020 ◽  
pp. 1-15
Author(s):  
Ömer Faruk Güney ◽  
Ahmet Çelik ◽  
Ahmet Fevzi Bozkurt ◽  
Kadir Erkan
Keyword(s):  
Permanent Magnet ◽  
High Speed ◽  
Permanent Magnets ◽  
Mechanical Analysis ◽  
Magnetic Bearings ◽  
Permanent Magnet Motor ◽  
Axial Flux ◽  
Element Analysis ◽  
Shaft System ◽  
Rotor Disk

This paper presents the electromagnetic and mechanical analysis of an axial flux permanent magnet (AFPM) motor for high speed (12000 rpm) rotor which is vertically suspended by magnetic bearings. In the analysis, a prototype AFPM motor with a double-sided rotor and a coreless stator between the rotors are considered. Firstly, electromagnetic analysis of the motor is carried out by using magnetic equivalent circuit method. Then, the rotor disk thickness is determined based on a rotor axial displacement due to the attractive force between the permanent magnets placed on opposite rotor disks. Hereafter, an analytical solution is carried out to determine the natural frequencies of the rotor-shaft system. Finally, 3D finite element analysis (FEA) is carried out to verify the analytical results and some experimental results are given to verify the analytical and numerical results and prove the stable high-speed operation.

scholarly journals Design of High-Speed Permanent Magnet Motor Considering Rotor Radial Force and Motor Losses

Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5872 ◽  
Author(s):  
Nai-Wen Liu ◽  
Kuo-Yuan Hung ◽  
Shih-Chin Yang ◽  
Feng-Chi Lee ◽  
Chia-Jung Liu
Keyword(s):  
Permanent Magnet ◽  
High Speed ◽  
Radial Force ◽  
Nonlinear Finite Element ◽  
Motor Speed ◽  
Power Losses ◽  
Permanent Magnet Motor ◽  
Element Analysis ◽  
Radial Forces ◽  
Selection Of

Different from the design of conventional permanent magnet (PM) motors, high-speed motors are primarily limited by rotor unbalanced radial forces, rotor power losses, and rotor mechanical strength. This paper aimed to propose a suitable PM motor with consideration of these design issues. First, the rotor radial force is minimized based on the selection of stator tooth numbers and windings. By designing a stator with even slots, the rotor radial force can be canceled, leading to better rotor strength at high speed. Second, rotor power losses proportional to rotor frequency are increased as motor speed increases. A two-dimensional sensitivity analysis is used to improve these losses. In addition, the rotor sleeve loss can be minimized to less than 8.3% of the total losses using slotless windings. Third, the trapezoidal drive can cause more than a 33% magnet loss due to additional armature flux harmonics. This drive reflected loss is also mitigated with slotless windings. In this paper, six PM motors with different tooth numbers, stator cores, and winding layouts are compared. All the design methods are verified based on nonlinear finite element analysis (FEA).

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