scholarly journals Inducing the Effect of a Ga2O3 Nano-Particle on the CsF-RbF-AlF3 Flux for Brazing Aluminum to Carbon Steels

Crystals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 183 ◽  
Author(s):  
Zhen Yao ◽  
Songbai Xue ◽  
Jinlong Yang ◽  
Junxiong Zhang
Keyword(s):  
Filler Metal ◽  
Low Carbon Steel ◽  
Carbon Steels ◽  
Nano Particle ◽  
Low Carbon ◽  
Surface Active Element ◽  
Highly Active ◽  
Surface Active ◽  
Filler Metals ◽  
Active Flux

In this study, a Ga2O3 nano-particle was added into CsF-RbF-AlF3 flux to develop a highly active flux for brazing aluminum alloy to steel, and the spreadability and wettability of Zn-Al filler metal that matched the CsF-RbF-AlF3 flux-doped Ga2O3 nano-particle on the steel were investigated. The results showed that the spreadability and wettability of the CsF-RbF-AlF3 flux-doped Ga2O3 nano-particle could be remarkably improved when matching Zn-Al filler metals on both aluminum and low-carbon steel, for which the optimal content is in the range of 0.001–0.003 wt.% of Ga2O3. An investigation and analysis on the mechanism of reactions among CsF-RbF-AlF3-doped Ga2O3 nano-particle flux and filler metal or base metals showed that the Ga2O3 nano-particle is selectively absorbed by the interface of molten Zn-2Al filler metal and base metal, which released the surface-active element Ga to enrich the molten Zn-2Al filler metal and decreased the interfacial tension, so as to promote the enlargement of its spreading area during the brazing process. It was concluded that adding a trace amount of Ga2O3 nano-particle into CsF-RbF-AlF3 flux is a meaningful way to improve the activity of flux for brazing aluminum to steel compared with adding ZnCl2, which poses the risk of corrosion on aluminum.

Selecting the Parameters for Brazing 08 Steel with Pure Copper Solder Paste

2010 ◽  
Vol 426-427 ◽  
pp. 432-435
Author(s):  
De Gong Chang ◽  
J. Zhang ◽  
M.L. Lv
Keyword(s):  
Carbon Steel ◽  
Filler Metal ◽  
Pure Copper ◽  
Low Carbon Steel ◽  
Solder Paste ◽  
Low Carbon ◽  
Technical Parameters ◽  
And Performance ◽  
Steel Joints ◽  
The Ideal

The larger variation of the construction and performance of the low-carbon steel joints was caused by the high temperature of the puddle welding of the joint. Therefore, the braze welding rather than the puddle welding was applied to the welding production of low-carbon steel. The 08 steel parts were joined in a furnace using pure copper solder paste as brazing filler metal. According to the obtained results, the ideal technical parameters are as follow: brazing temperature: 1100-1150°C; holding time: 5-10min; joint clearance: 0.03-0.05mm.

Effect of Soaking Time on Paste Carburizing of Carburized Low Carbon Steel

2017 ◽  
Vol 740 ◽  
pp. 93-99
Author(s):  
Muhammad Hafizuddin Jumadin ◽  
Bulan Abdullah ◽  
Muhammad Hussain Ismail ◽  
Siti Khadijah Alias ◽  
Samsiah Ahmad
Keyword(s):  
Carbon Steel ◽  
Carbon Content ◽  
Low Carbon Steel ◽  
Case Depth ◽  
Carbon Steels ◽  
Low Carbon ◽  
Soaking Time ◽  
Low Carbon Steels ◽  
Carburized Steel ◽  
Carburizing Process

Increase of soaking time contributed to the effectiveness of case depth formation, hardness properties and carbon content of carburized steel. This paper investigates the effect of different soaking time (7-9 hours) using powder and paste compound to the carburized steel. Low carbon steels were carburized using powder and paste compound for 7, 8 and 9 hours at temperature 1000°C. The transformation of microstructure and formation carbon rich layer was observed under microscope. The microhardness profiles were analyzed to investigate the length of case depth produced after the carburizing process. The increment of carbon content was considered to find the correlation between types of carburizing compound with time. Results shows that the longer carburized steel was soaked, the higher potential in formation of carbon rich layer, case depth and carbon content, which led to better hardness properties for carburized low carbon steel. Longer soaking time, 9 hours has a higher dispersion of carbon up to 41%-51% compare to 8 hours and 7 hours. By using paste carburizing, it has more potential of carbon atom to merge the microstructure to transform into cementite (1.53 wt% C) compare to powder (0.97 wt% C), which increases the hardness of carburized steel (13% higher).

Predicting the Effects of Cold Working on the Machining Characteristics of Low Carbon Steels

1987 ◽  
Vol 109 (3) ◽  
pp. 257-264 ◽  
Author(s):  
E. M. Kopalinsky ◽  
P. L. B. Oxley
Keyword(s):  
Flow Stress ◽  
Carbon Steel ◽  
Cutting Forces ◽  
Cold Working ◽  
Low Carbon Steel ◽  
Carbon Steels ◽  
Low Carbon ◽  
Low Carbon Steels ◽  
Steel Work ◽  
Machining Characteristics

Experiments show that the cold working of low carbon steel work materials can improve their machinability by reducing cutting forces and improving surface finish and tool life. The somewhat paradoxical result of reducing cutting forces by cold working a material so that its hardness is increased is explained in this paper by using a machining theory which takes account of the flow stress properties of the work material and can thus allow for the effects of cold working.

Effect of Ti, Al and Mg Addition on the Impact Toughness of Heat Affected Zone in Low Carbon Steel

2009 ◽  
Vol 79-82 ◽  
pp. 143-146
Author(s):  
Jiang Hua Ma ◽  
Dong Ping Zhan ◽  
Zhou Hua Jiang ◽  
Ji Cheng He
Keyword(s):  
Carbon Steel ◽  
Impact Toughness ◽  
Heat Affected Zone ◽  
Low Carbon Steel ◽  
Optical Microscope ◽  
Carbon Steels ◽  
Low Carbon ◽  
Welding Simulation ◽  
Mg Addition ◽  
The Impact

In order to understand the effects of deoxidizer such as aluminium, titanium and magnesium on the impact toughness of heat affected zone (HAZ), three low carbon steels deoxidized by Ti-Al, Mg and Ti-Mg were obtained. After smelting, forging, rolling and welding simulation, the effects of Al, Ti and Mg addition on the impact toughness of HAZ in low carbon steel were studied. The inclusion characteristics (size, morphology and chemistry) of samples before welding and the fracture pattern of the specimens after the Charpy-type test were respectively analyzed using optical microscope and scanning electron microscopy (SEM). The following results were found. The density of inclusion in Ti-Mg deoxidized steel is bigger than Ti-Al deoxidized steel. The average diameter is decreased for the former than the latter. The addition of Ti-Mg can enhance the impact toughness of the HAZ after welding simulation. The maximal value of the impact toughness is 66.5J/cm2. The complex particles of MgO-TiOx-SiO2-MnS are most benefit to enhance impact toughness. The improvement of HAZ is attributable to the role of particle pinning and the formation of intergranular ferrite.

High Temperature Corrosion of Al Hot-Dipped Low Carbon Steels in N2/H2S-Mixed Gases

2016 ◽  
Vol 369 ◽  
pp. 59-64
Author(s):  
Muhammad Ali Abro ◽  
Dong Bok Lee
Keyword(s):  
High Temperature ◽  
Carbon Steel ◽  
Low Carbon Steel ◽  
Alloy Layer ◽  
High Temperature Corrosion ◽  
Carbon Steels ◽  
Low Carbon ◽  
Mixed Gas ◽  
Low Carbon Steels ◽  
Mixed Gases

A low carbon steel was hot-dip aluminized, and corroded in the N2/0.4%H2S-mixed gas at 650-850°C for 20-50 h in order to find the effect of aluminizing on the high-temperature corrosion of the low carbon steel in the H2S environment. A thin Al topcoat and a thick Al-Fe alloy layer that consisted primarily of Al5Fe2 and some FeAl and Al3Fe formed on the surface after aluminizing. The corrosion rate increased with an increase in temperature. Hot-dip aluminizing increased the corrosion resistance of the carbon steel through forming a thin protective α-Al2O3 scale on the surface. The α-Al2O3 scale was susceptible to spallation. During corrosion, internal voids formed in the Al-Fe alloy layer, where the Al5Fe2, AlFe, and Al3Fe compounds gradually transformed through interdiffusion.

scholarly journals Cu Precipitation Behaviors and Microscopic Mechanical Characteristics of a Novel Ultra-Low Carbon Steel

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3571
Author(s):  
Mingxue Sun ◽  
Yang Xu ◽  
Tiewei Xu
Keyword(s):  
Cooling Rate ◽  
Young’S Modulus ◽  
Vickers Hardness ◽  
Young's Modulus ◽  
Low Carbon Steel ◽  
Carbon Steels ◽  
Precipitation Strengthening ◽  
Low Carbon ◽  
Cooling Rates ◽  
The Matrix

We studied the effect of Cu addition on the hardness of ultra-low carbon steels heat treated with different cooling rates using thermal simulation techniques. The microstructural evolution, Cu precipitation behaviors, variations of Vickers hardness and nano-hardness are comparatively studied for Cu-free and Cu-bearing steels. The microstructure transforms from ferritic structure to ferritic + bainitic structure as a function of cooling rate for the two steels. Interphase precipitation occurs in association with the formation of ferritic structure at slower cooling rates of 0.05 and 0.2 °C/s. Coarsening of Cu precipitates occurs at 0.05 °C/s, leading to lower precipitation strengthening. As the cooling rate increases to 0.2 °C/s, the interphase and dispersive precipitation strengthening effects are increased by 63.9 and 50.0 MPa, respectively. Cu precipitation is partially constrained at cooling rate of 5 °C/s, resulting in poor nano-hardness and Young’s Modulus. In comparison with Cu-free steel, the peak Vickers hardness, nano-hardness and Young’s Modulus are increased by 56 HV, 0.61 GPa and 55.5 GPa at a cooling rate of 0.2 °C/s, respectively. These values are apparently higher than those of Cu-free steel, indicating that Cu addition in steels can effectively strengthen the matrix.

scholarly journals Comparative Study on the Activity of GaF3 and Ga2O3 Nanoparticle-Doped CsF-AlF3 Flux for Brazing 6061 Al/Q235 Steel Joints

Crystals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 498 ◽  
Author(s):  
Zhen Yao ◽  
Songbai Xue ◽  
Junxiong Zhang
Keyword(s):  
Aluminum Alloy ◽  
Comparative Analysis ◽  
Carbon Steel ◽  
Base Metal ◽  
Filler Metal ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
6061 Aluminum Alloy ◽  
Steel Joints ◽  
Molten Filler Metal

The effect of trace amounts of GaF3 and Ga2O3 nanoparticles on the wettability and spreadability of CsF-AlF3 flux matched Zn-15Al filler metal were comparatively studied on 6061 aluminum alloy and Q235 low-carbon steel. The experimental results indicate that appropriate amounts of GaF3 and Ga2O3 added into the flux could significantly promote the Zn-15Al filler metal to wet and spread on the surface of 6061 aluminum alloy and Q235 low-carbon steel. The optimum ranges for GaF3 and Ga2O3 were 0.0075–0.01wt.% and 0.009–0.01 wt.%, respectively. Comparative analysis showed that the activity of CsF-AlF3 flux bearing GaF3 was higher than that bearing Ga2O3. The reason for this is that the former flux has a stronger ability to remove oxides of the base metal and reduce the interfacial tension of the molten filler metal and the base metal.

Effect of Filler Metals on the Microstructures and Mechanical Properties of Dissimilar Low Carbon Steel and 316L Stainless Steel Welded Joints

2015 ◽  
Vol 819 ◽  
pp. 57-62 ◽  
Author(s):  
M.F. Mamat ◽  
E. Hamzah ◽  
Z. Ibrahim ◽  
A.M. Rohah ◽  
A. Bahador
Keyword(s):  
Stainless Steel ◽  
Carbon Steel ◽  
Base Metal ◽  
Arc Welding ◽  
316L Stainless Steel ◽  
Filler Metal ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Steel Base ◽  
Welding Electrode

In this paper, dissimilar joining of 316L stainless steel to low carbon steel was carried out using gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW). Samples were welded using AWS: ER309L welding electrode for GMAW and AWS: ER316L welding electrode for GTAW process. Determination of mechanical properties and material characterization on the welded joints were carried out using the Instron tensile test machine and an optical microscope respectively. The cross section area of the welded joint consists of three main areas namely the base metal (BM), heat affected zone (HAZ), and weld metal (WM). It was found that, the yield and tensile strengths of welded samples using ER316L filler metal were slightly higher than the welded sample using ER309L welding electrode. All welded samples fractured at low carbon steel base metal indicating that the regions of ER316L stainless steel base metal, ER316L filler metal and heat affected zone (HAZ) have a higher strength than low carbon steel base metal. It was also found that ER316L welding electrode was the best filler to be used for welding two dissimilar metals between carbon and stainless steel.

Oriented Nucleation and Selective Growth during Secondary Recrystallization in Ultra Low Carbon Steels

2004 ◽  
Vol 467-470 ◽  
pp. 941-948 ◽  
Author(s):  
Kim Verbeken ◽  
Leo Kestens
Keyword(s):  
Grain Growth ◽  
Texture Evolution ◽  
Secondary Recrystallization ◽  
Low Carbon Steel ◽  
Primary Recrystallization ◽  
Carbon Steels ◽  
Abnormal Grain Growth ◽  
Selective Growth ◽  
Low Carbon ◽  
Ultra Low Carbon Steel

After primary recrystallization, on further annealing, abnormal grain growth occurred in ultra low carbon steel. Texture evolution was studied by comparing the orientations after complete secondary recrystallization, with on one hand the nuclei for abnormal grain growth and on the other hand the selective growth products of the primary recrystallized matrix. The influence of both mechanisms could be identified in the final texture.

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