scholarly journals Effect of Rotating Cylinder on Mixing Performance in a Cylindrical Double-Ribbon Mixer

2019 ◽  
Vol 9 (23) ◽  
pp. 5179 ◽  
Author(s):  
V.V.N. Harish ◽  
Migyung Cho ◽  
Jaesool Shim

Uniform mixing is highly essential in the food manufacturing, pharmaceutical, chemical, and cement industries. However, based on the various process requirements, these industries use different mixers to achieve their commercial outputs. Most of these industries rely on sample-based verification of the mixing index, which may not produce accurate results. Adopting a non-sampling mixing index method is more accurate. In this study, we used the discrete element method (DEM) to simulate the mixing of multiple components contained in a typical commercial whey protein mixture. An effective non-sampling mixing index, the subdomain-based mixing index (SMI), was incorporated to assess the mixing levels. The main motivation for this study was to acquire a high mixing index in the least possible mixing time to boost the manufacturing rate. For this purpose, a half-filled cylindrical double ribbon mixer was simulated, and the SMI outputs are presented for the following four cases: (1) rotating ribbon, (2) rotating cylinder, (3) rotating cylinder with a static ribbon, and (4) rotating cylinder and ribbon. For the given simulation conditions, the SMI values ranged from 0 (segregation condition) to 0.91–0.94 (fully randomly mixed condition) within a time range of 0–60 s.

2015 ◽  
Vol 4 (3) ◽  
pp. 420 ◽  
Author(s):  
Behrooz Basirat ◽  
Mohammad Amin Shahdadi

<p>The aim of this article is to present an efficient numerical procedure for solving Lane-Emden type equations. We present two practical matrix method for solving Lane-Emden type equations with mixed conditions by Bernstein polynomials operational matrices (BPOMs) on interval [<em>a; b</em>]. This methods transforms Lane-Emden type equations and the given conditions into matrix equation which corresponds to a system of linear algebraic equations. We also give some numerical examples to demonstrate the efficiency and validity of the operational matrices for solving Lane-Emden type equations (LEEs).</p>


Processes ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 464
Author(s):  
Xingren Jiang ◽  
Ning Yang ◽  
Rijie Wang

Continuous manufacturing has received increasing interest because of the advantages of intrinsic safety and enhanced mass transfer in the pharmaceutical industry. However, the difficulty for scale-up has limited the application of continuous manufacturing for a long time. Recently, the tubular flow reactor equipped with the Kenics static mixer appears to be a solution for the continuous process scale-up. Although many influence factors on the mixing performance in the Kenics static mixer have been investigated, little research has been carried out on the aspect ratio. In this study, we used the coefficient of variation as the mixing evaluation index to investigate the effect of the aspect ratio (0.2–2) on the Kenics static mixer’s mixing performance. The results indicate that a low aspect ratio helps obtain a shorter mixing time and mixer length. This study suggests that adjusting the aspect ratio of the Kenics static mixer can be a new strategy for the scale-up of a continuous process in the pharmaceutical industry.


Electronics ◽  
2020 ◽  
Vol 9 (12) ◽  
pp. 2207
Author(s):  
Lea Dujić Rodić ◽  
Toni Perković ◽  
Tomislav Županović ◽  
Petar Šolić

In order to detect the vehicle presence in parking slots, different approaches have been utilized, which range from image recognition to sensing via detection nodes. The last one is usually based on getting the presence data from one or more sensors (commonly magnetic or IR-based), controlled and processed by a micro-controller that sends the data through radio interface. Consequently, given nodes have multiple components, adequate software is required for its control and state-machine to communicate its status to the receiver. This paper presents an alternative, cost-effective beacon-based mechanism for sensing the vehicle presence. It is based on the well-known effect that, once the metallic obstacle (i.e., vehicle) is on top of the sensing node, the signal strength will be attenuated, while the same shall be recognized at the receiver side. Therefore, the signal strength change conveys the information regarding the presence. Algorithms processing signal strength change at the receiver side to estimate the presence are required due to the stochastic nature of signal strength parameters. In order to prove the concept, experimental setup based on LoRa-based parking sensors was used to gather occupancy/signal strength data. In order to extract the information of presence, the Hidden Markov Model (HMM) was employed with accuracy of up to 96%, while the Neural Network (NN) approach reaches an accuracy of up to 97%. The given approach reduces the costs of the sensor production by at least 50%.


Author(s):  
Muhammad Irfan ◽  
Imran Shah ◽  
Usama M Niazi ◽  
Muhsin Ali ◽  
Sadaqat Ali ◽  
...  

Fluid mixing in lab-on-a-chip devices at laminar flow conditions result in a low mixing index. The reason is dominant diffusion over the convection process. The mixing index can be improved by certain changes in the micromixer structural design like introducing obstacles in the path of fluid flow. These obstacles will make dominant the advection process over the diffusion process. The main contribution of this work is based on proposing the novel hybrid type micromixer design for enhancing the mixing quality. Three non-aligned M-type and non-aligned M-type with obstacles passive type micromixers are analyzed by COMSOL5.5. These designs are hybrid types because different structural changes are combined in a single design for mixing improvement. First of all the straight non-aligned inlets, M-type passive micromixer (SMTM) is analyzed. It is observed that mixing performance is improved because of M-shaped mixing units and non-aligned inlets. This improvement is deemed to be not enough so different shaped obstacles are introduced in the micromixer design. These designs based on obstacles are named horizontal rectangular M-type micromixer, square M-type micromixer, and vertical rectangular M-type micromixer. The mixing index for SMTM, square M-type micromixer, horizontal rectangular M-type micromixer, and vertical rectangular M-type micromixer at Reynolds number Re = 60 is respectively given by 71.1%, 83.21%, 84.45%, and 89.99%. The mixing index of vertical rectangular M-type micromixer was 59.34% − 87.65% for Re = 0.5–100. Vertical rectangular M-type micromixer is concluded with the better-mixing capability design among the proposed ones. Based on these simulation results, the vertical rectangular M-type micromixer design can be utilized for mixing purposes in biomedical applications like nanoparticle synthesis and biomedical sample preparation for drug delivery.


Micromachines ◽  
2019 ◽  
Vol 10 (12) ◽  
pp. 844 ◽  
Author(s):  
Wasim Raza ◽  
Kwang-Yong Kim

The present work proposes a planar micromixer design comprising hybrid mixing modules of split-and-recombine units and curved channels with radial baffles. The mixing performance was evaluated numerically by solving the continuity and momentum equations along with the advection-diffusion equation in a Reynolds number range of 0.1–80. The variance of the concentration of the mixed species was considered to quantify the mixing index. The micromixer showed far better mixing performance over whole Reynolds number range than an earlier split-and-recombine micromixer. The mixer achieved mixing indices greater than 90% at Re ≥ 20 and a mixing index of 99.8% at Re = 80. The response of the mixing quality to the change of three geometrical parameters was also studied. A mixing index over 80% was achieved within 63% of the full length at Re = 20.


2012 ◽  
Vol 2012 ◽  
pp. 1-10 ◽  
Author(s):  
Koji Takahashi ◽  
Yoshiharu Sugo ◽  
Yasuyuki Takahata ◽  
Hitoshi Sekine ◽  
Masayuki Nakamura

The mixing performance in a vessel agitated by an impeller that inclined itself, which is considered one of the typical ways to promote mixing performance by the spatial chaotic mixing, has been investigated experimentally and numerically. The mixing time was measured by the decolorization method and it was found that the inclined impeller could reduce mixing time compared to that obtained by the vertically located impeller in laminar flow region. The effect of eccentric position of inclined impeller on mixing time was also studied and a significant reduction of mixing time was observed. To confirm the experimental results, the velocity profiles were calculated numerically and two novel numerical simulation methods were proposed.


2020 ◽  
Vol 2020 ◽  
pp. 1-15
Author(s):  
Fuyang Tian ◽  
Yuhua Chen ◽  
Zhanhua Song ◽  
Yinfa Yan ◽  
Li Fade ◽  
...  

Simulation analysis and parameter optimization are performed for the loading and mixing devices of a self-propelled total mixed ration mixer. To reveal the three-dimensional movement of silage material under the action of the loading cutter roller, the latter is modeled using SolidWorks software. ANSYS/LS-DYNA software is used to simulate the process of silage cutting, which is modeled using smoothed particle hydrodynamics coupled with the finite element method. The cutting force and power consumption are simulated, and the behavior of the equivalent strain of the silage is determined. The results showed that silage was broken up mainly by extrusion and shear force due to the loading cutter roller. The power consumption according to the simulation is consistent with the value from an empirical formula, confirming the validity of the proposed modeling method. To study the mixing performance and obtain the optimum parameters of the mixing device, the Hertz–Mindlin model is used for the interaction between material particles and mixing device. A three-factor, five-level method is used to optimize the mixing performance. Material-mixing time, loading rate, and auger speed are chosen as experimental factors and mixed uniformity as an evaluation index. It is found that auger speed and material mixing time have significant effects on mixing uniformity. These results provide reference values allowing the analysis of the crushing of silage and selection of the optimum parameters for mixing performance.


Author(s):  
Jyh-Jian Chen ◽  
Yu-Cheng Luo ◽  
Shin-Hau Su ◽  
Nai-Yu Jheng

This theoretical investigation analyzed the three-dimensional momentum and mass transfer characteristics arising from the multiple inlets and single outlet in micro chamber which consists of a right square prism, an octagonal prism or a cylinder. The effects of various geometric parameters, inlet velocities, and the types of lamination on the mixing characteristics were investigated, and the results were presented in terms of flow fields, concentration profiles, and mixing index. Numerical results indicated that vortex flow and numbers of inlets dominate the mixing index. At larger Taylor number, more inertia caused the powerful vortex flow in the chamber, and the damping effect on diffusion was diminished, which then increased the mixing performance. Furthermore, passive micromixers utilizing hybrid laminations showed better mixing results than those with parallel laminations.


Author(s):  
Andrea Riva ◽  
Maurizio Maldini

Modern gas turbine bolts experience severe operational conditions due to high temperatures and elevated axial stresses, generated by the tightening couple applied during the turbine assembly. In such conditions the relaxation of the initial stress due to viscous phenomena has to be taken into account in order to guarantee the proper operation of the turbine. Relaxation modelling can either be based on strain controlled relaxation tests or load controlled creep tests. Both solutions present difficulties: relaxation tests entail critical experimental issues, whereas creep tests may not be significant for the given strain controlled operational condition of a gas turbine bolt. Some of these problems will be described in the paper and solutions will be provided. The performances of several models for stress relaxation quantification will be compared, highlighting advantages and disadvantages of each approach. In particular, great emphasis will be given to those aspects which are relevant for bolt design or tightening load calculation. For instance, some important requirements are: firstly, the possibility to implement the given model easily in finite element calculations; secondly, the possibility to accurately calculate the relaxation in the second life of a serviced bolt after re-tightening; lastly, the possibility to reduce as much as possible the time required for the experimental tests. In order to evaluate the coefficients of the different models considered in the study, creep tests were performed at 450°C and 475°C with applied stresses producing a strain ε = 1% in a time range of 1000–10000h and stress relaxation tests were performed at the same temperatures with initial strain in the range of 0.2%. After some stress relaxation, the specimens were reloaded at the initial stress several times in order to simulate the aforesaid service conditions of bolts. In the paper it will be shown how a valid model, capable of predicting the stress relaxation with acceptable accuracy, can be fed either by creep or relaxation tests, provided that the experimental tests and the related data elaboration are conducted with the proper methodology. This scenario provides the engineer responsible for material model creation with a remarkable flexibility, essential to fulfill the requirements of modern GT design, in terms of accuracy, promptness of data collection and possibility of FEM implementation.


2021 ◽  
pp. 154-161
Author(s):  
Galina Shirokalova

There was no more pressing topic than the reaction of the Russian community to the events around COVID-19 for scientific research in 2020. The researchers chose the only correct methodological message under the given conditions: under the conditions of the pandemic, the problems that are characteristic of modern Western European / Russian civilization and in conditions of relative stability have worsened, accelerated, and aggravated. This made it possible to attract the potential of both domestic and foreign publications of a sufficiently large time range to explain social processes. The work is based on a systematic approach, as the most adequate to the study of the COVID-19 threat to the social immunity of Russian society. At the time of writing the monograph and studying the problem, no one foresaw the threat of the second or third waves, relying on the experience of China, which managed to localize the pandemic in 76 days. Since then, psychological fatigue from the threat of infection has turned into protests against both lockdowns and mandatory vaccinations. The dynamics of social processes expands the subject of research, confirms the correctness of the question about the choice of guidelines for the future development of mankind. New technologies for controlling large masses of people, which are being developed in the context of a pandemic, allow us to solve the problems of further structuring society. The book was published in the summer of 2020, and the months that have passed since then allow readers to assess the heuristic and predictive potential not only of the authors of the monograph, but also of those whose works they attracted to analyze the situation. In our opinion, the researchers correctly assessed the social risks of strengthening the patterns that were formed even before the pandemic, including those associated with restriction.


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