scholarly journals A Fast Signal Estimation Method Based on Probability Density Functions for Fault Feature Extraction of Rolling Bearings

2019 ◽  
Vol 9 (18) ◽  
pp. 3768
Author(s):  
Shijun Li ◽  
Weiguo Huang ◽  
Juanjuan Shi ◽  
Xingxing Jiang ◽  
Zhongkui Zhu

Fault diagnosis of rolling bearings is essential to ensure the efficient and safe operation of mechanical equipment. The extraction of fault features of the repetitive transient component from noisy vibration signals is key to bearing fault diagnosis. However, the bearing fault-induced transients are often submerged by strong background noise and interference. To effectively detect such fault-related transient components, this paper proposes a probability- and statistics-based method. The maximum-a-posteriori (MAP) estimator combined with probability density functions (pdfs) of the repetitive transient component, which is modeled by a mixture of two Laplace pdfs and noise, were used to derive the fast estimation model of the transient component. Subsequently, the LapGauss pdf was adopted to model the noisy coefficients. The parameters of the model derived could then be estimated quickly using the iterative expectation–maximization (EM) algorithm. The main contributions of the proposed statistic-based method are that: (1) transients and their wavelet coefficients are modeled as mixed Laplace pdfs; (2) LapGauss pdf is used to model noisy signals and their wavelet coefficients, facilitating the computation of the proposed method; and (3) computational complexity changes linearly with the size of the dataset and thus contributing to the fast estimation, indicated by analysis of the computational performance of the proposed method. The simulation and experimental vibration signals of faulty bearings were applied to test the effectiveness of the proposed method for fast fault feature extraction. Comparisons of computational complexity between the proposed method and other transient extraction methods were also conducted, showing that the computational complexity of the proposed method is proportional to the size of the dataset, leading to a high computational efficiency.

2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
Long Zhang ◽  
Binghuan Cai ◽  
Guoliang Xiong ◽  
Jianmin Zhou ◽  
Wenbin Tu ◽  
...  

Fault diagnosis of rolling bearings is not a trivial task because fault-induced periodic transient impulses are always submerged in environmental noise as well as large accidental impulses and attenuated by transmission path. In most hybrid diagnostic methods available for rolling bearings, the problems lie in twofolds. First, most optimization indices used in the individual signal processing stage do not take the periodical characteristic of fault transient impulses into consideration. Second, the individual stages make use of different optimization indices resulting in inconsistent optimization directions and possibly an unsatisfied diagnosis. To solve these problems, a multistage fault feature extraction method of consistent optimization for rolling bearings based on correlated kurtosis (CK) is proposed where maximum correlated kurtosis deconvolution (MCKD) is employed to attenuate the influence of transmission path followed by tunable Q factor wavelet transform (TQWT) to further enhance fault features by decomposing the preprocessed signals into multiple subbands under different Q values. The major contribution of the proposed approach is to consistently use CK as an optimization index of both MCKD and TQWT. The subband signal with the maximum CK which is an index being able to measure the periodical transient impulses in vibration signal yields an envelope spectrum, from which fault diagnosis is implemented. Simulated and experimental signals verified the effectiveness and advantages of the proposed method.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Peng Chen ◽  
Xiaoqiang Zhao ◽  
HongMei Jiang

In the process of fault feature extraction of rolling bearing, the feature information is difficult to be extracted fully. A novel method of fault feature extraction called hierarchical dispersion entropy is proposed in this paper. In this method, the vibration signals firstly are decomposed hierarchically. Secondly, dispersion entropies of different nodes are calculated. Hierarchical dispersion entropy can realize the comprehensive feature extraction of the high- and low-frequency band information of vibration signals and overcome the problems that dispersion entropy and multiscale dispersion entropy are insufficient to extract the fault feature information of vibration signals. The feasibility of hierarchical dispersion entropy is obtained by analyzing the hierarchical dispersion entropy of Gaussian white noise and compared with the multiscale dispersion entropy of Gaussian white noise. Meanwhile, a fault diagnosis method for rolling bearings based on hierarchical dispersion entropy and k-nearest neighbor (KNN) classifier is developed. Finally, the superiority of the proposed fault diagnosis method is verified in the realization of fault diagnosis of the rolling bearing in different positions and different degrees of damage.


2021 ◽  
Vol 11 (11) ◽  
pp. 4996
Author(s):  
Gang Yao ◽  
Yunce Wang ◽  
Mohamed Benbouzid ◽  
Mourad Ait-Ahmed

In this paper, a vibration signal-based hybrid diagnostic method, including vibration signal adaptive decomposition, vibration signal reconstruction, fault feature extraction, and gearbox fault classification, is proposed to realize fault diagnosis of general gearboxes. The main contribution of the proposed method is the combining of signal processing, machine learning, and optimization techniques to effectively eliminate noise contained in vibration signals and to achieve high diagnostic accuracy. Firstly, in the study of vibration signal preprocessing and fault feature extraction, to reduce the impact of noise and mode mixing problems on the accuracy of fault classification, Variational Mode Decomposition (VMD) was adopted to realize adaptive signal decomposition and Wolf Grey Optimizer (GWO) was applied to optimize parameters of VMD. The correlation coefficient was subsequently used to select highly correlated Intrinsic Mode Functions (IMFs) to reconstruct the vibration signals. With these re-constructed signals, fault features were extracted by calculating their time domain parameters, energies, and permutation entropies. Secondly, in the study of fault classification, Kernel Extreme Learning Machine (KELM) was adopted and Differential Evolutionary (DE) was applied to search its regularization coefficient and kernel parameter to further improve classification accuracy. Finally, gearbox vibration signals in healthy and faulty conditions were obtained and contrast experiences were conducted to validate the effectiveness of the proposed hybrid fault diagnosis method.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Fan Jiang ◽  
Zhencai Zhu ◽  
Wei Li ◽  
Bo Wu ◽  
Zhe Tong ◽  
...  

Feature extraction is one of the most difficult aspects of mechanical fault diagnosis, and it is directly related to the accuracy of bearing fault diagnosis. In this study, improved permutation entropy (IPE) is defined as the feature for bearing fault diagnosis. In this method, ensemble empirical mode decomposition (EEMD), a self-adaptive time-frequency analysis method, is used to process the vibration signals, and a set of intrinsic mode functions (IMFs) can thus be obtained. A feature extraction strategy based on statistical analysis is then presented for IPE, where the so-called optimal number of permutation entropy (PE) values used for an IPE is adaptively selected. The obtained IPE-based samples are then input to a support vector machine (SVM) model. Subsequently, a trained SVM can be constructed as the classifier for bearing fault diagnosis. Finally, experimental vibration signals are applied to validate the effectiveness of the proposed method, and the results show that the proposed method can effectively and accurately diagnose bearing faults, such as inner race faults, outer race faults, and ball faults.


Complexity ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-15 ◽  
Author(s):  
Rui Yuan ◽  
Yong Lv ◽  
Gangbing Song

Rolling bearings are vital components in rotary machinery, and their operating condition affects the entire mechanical systems. As one of the most important denoising methods for nonlinear systems, local projection (LP) denoising method can be used to reduce noise effectively. Afterwards, high-order polynomials are utilized to estimate the centroid of the neighborhood to better preserve complete geometry of attractors; thus, high-order local projection (HLP) can improve noise reduction performance. This paper proposed an adaptive high-order local projection (AHLP) denoising method in the field of fault diagnosis of rolling bearings to deal with different kinds of vibration signals of faulty rolling bearings. Optimal orders can be selected corresponding to vibration signals of outer ring fault (ORF) and inner ring fault (IRF) rolling bearings, because they have different nonlinear geometric structures. The vibration signal model of faulty rolling bearing is adopted in numerical simulations, and the characteristic frequencies of simulated signals can be well extracted by the proposed method. Furthermore, two kinds of experimental data have been processed in application researches, and fault frequencies of ORF and IRF rolling bearings can be both clearly extracted by the proposed method. The theoretical derivation, numerical simulations, and application research can indicate that the proposed novel approach is promising in the field of fault diagnosis of rolling bearing.


2012 ◽  
Vol 461 ◽  
pp. 132-137
Author(s):  
Yang Fu ◽  
Ming Wei ◽  
Hai Chuan Zhang ◽  
Liang Gao

The diagonal-matrix-weight IMM (DIMM) algorithm can solve the IMM algorithm confusions of probability density functions (PDFs) and probability masses of stochastic process. Combingandfilter,the Fast-IMM algorithm has a better performance both in accuracy and reducing computational complexity. In order to improve the estimation accuracy and computational complexity,we apply Fast-IMM method to DIMM algorithm. Therefore,A new method, Fast diagonal-matrix-weight IMM (fast-DIMM) algorithm, is proposed in this paper to heighten the real-time application of DIMM algorithm. Simulations indicate that the proposed fast-DIMM algorithm is a competitive alternative algorithm to the IMM algorithm in real time application


Author(s):  
Juanjuan Shi ◽  
Ming Liang

Vibration analysis has been extensively used as an effective tool for bearing condition monitoring. The vibration signal collected from a defective bearing is, however, a mixture of several signal components including the fault feature (i.e. fault-induced impulses), periodic interferences from other mechanical/electrical components, and background noise. The incipient impulses which excite as well as modulate the resonance frequency of the system are easily masked by compounded effects of periodic interferences and noise, making it challenging to do a reliable fault diagnosis. As such, this paper proposes an envelope demodulation method termed short time fractal dimension (STFD) transform for fault feature extraction from such vibration signal mixture. STFD transform calculation related issues are first addressed. Then, by STFD, the original signal can be quickly transformed into a STFD representation, where the envelope of fault-induced impulses becomes more pronounced whereas interferences are partly weakened due to their morphological appearance differences. It has been found that the lower the interference frequency, the less effect the interference has on STFD representations. When interference frequency keeps increasing, more effects on STFD representations will be resulted. Such effects can be reduced by the proposed kurtosis-based peak search algorithm (KPSA). Therefore, bearing fault signature is kept and interferences are further weakened in the STFD-KPSA representation. The proposed method has been favourably compared with two widely used enveloping methods, i.e. multi-morphological analysis and energy operator, in terms of extracting impulse envelopes from vibration signals obscured by multiple interferences. Its performance has also been examined using both simulated and experimental data.


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