scholarly journals JIT Production Strategy and Maintenance for Quality Deteriorating Systems

2019 ◽  
Vol 9 (6) ◽  
pp. 1180 ◽  
Author(s):  
Héctor Rivera-Gómez ◽  
Oscar Montaño-Arango ◽  
José Corona-Armenta ◽  
Jaime Garnica-González ◽  
Antonio Ortega-Reyes ◽  
...  

We study the optimal production planning and major maintenance scheduling for an unreliable manufacturing system. We assume that the production unit experiences progressive deterioration that negatively influences product quality. For the production policy, we extend improve traditional threshold policies with a superior alternative, based on a just-in-time (JIT) strategy. The paper brings a new vision on the importance of implementing more effective production strategies based on JIT methods, instead of traditional threshold policies. When a failure occurs, the production unit is minimally repaired, and when the major maintenance is selected, the machine is restored to brand-new conditions. The objective of the model is to determine the simultaneous JIT production and major maintenance strategy that minimizes the total cost. Due to the stochastic features of the system, a simulation-based optimization approach is proposed, which combines the descriptive capabilities of simulation modeling with analytical models, statistical analysis, and optimization techniques. The results verify that the proposed simulation–optimization approach provides new and coherent results that highlight the strong influence of quality deterioration on the determination of the control parameters. A sensitivity analysis and a comparative study are conducted to illustrate that significant cost savings could be obtained with the proposed approach.

Author(s):  
Charalampos Sipetas ◽  
Eric J. Gonzales

Flexible transit systems are a way to address challenges associated with conventional fixed route and fully demand responsive systems. Existing studies indicate that such systems are often planned and designed without established guidelines, and optimization techniques are rarely implemented on actual flexible systems. This study presents a hybrid transit system where the degree of flexibility can vary from a fixed route service (with no flexibility) to a fully flexible transit system. Such a system is expected to be beneficial in areas where the best transit solution lies between the fixed route and fully flexible systems. Continuous approximation techniques are implemented to model and optimize the stop spacing on a fixed route corridor, as well as the boundaries of the flexible region in a corridor. Both user and agency costs are considered in the optimization process. A numerical analysis compares various service areas and demand densities using input variables with magnitudes similar to those of real-world case studies. Sensitivity analysis is performed for service headway, percent of demand served curb-to-curb, and user and agency cost weights in the optimization process. The analytical models are evaluated through simulations. The hybrid system proposed here achieves estimated user benefits of up to 35% when compared with fixed route systems, under different case scenarios. Flexible systems are particularly beneficial for serving corridors with low or uncertain demand. This provides value for corridors with low demand density as well as communities in which transit ridership has dropped significantly because of the COVID-19 pandemic.


2021 ◽  
Vol 4 (3) ◽  
pp. 50
Author(s):  
Preeti Warrier ◽  
Pritesh Shah

The control of power converters is difficult due to their non-linear nature and, hence, the quest for smart and efficient controllers is continuous and ongoing. Fractional-order controllers have demonstrated superior performance in power electronic systems in recent years. However, it is a challenge to attain optimal parameters of the fractional-order controller for such types of systems. This article describes the optimal design of a fractional order PID (FOPID) controller for a buck converter using the cohort intelligence (CI) optimization approach. The CI is an artificial intelligence-based socio-inspired meta-heuristic algorithm, which has been inspired by the behavior of a group of candidates called a cohort. The FOPID controller parameters are designed for the minimization of various performance indices, with more emphasis on the integral squared error (ISE) performance index. The FOPID controller shows faster transient and dynamic response characteristics in comparison to the conventional PID controller. Comparison of the proposed method with different optimization techniques like the GA, PSO, ABC, and SA shows good results in lesser computational time. Hence the CI method can be effectively used for the optimal tuning of FOPID controllers, as it gives comparable results to other optimization algorithms at a much faster rate. Such controllers can be optimized for multiple objectives and used in the control of various power converters giving rise to more efficient systems catering to the Industry 4.0 standards.


Author(s):  
Xiaolong Guo ◽  
Yugang Yu ◽  
Gad Allon ◽  
Meiyan Wang ◽  
Zhentai Zhang

To support the 2021 Manufacturing & Service Operations Management (MSOM) Data-Driven Research Challenge, RiRiShun Logistics (a Haier group subsidiary focusing on logistics service for home appliances) provides MSOM members with logistics operational-level data for data-driven research. This paper provides a detailed description of the data associated with over 14 million orders from 149 clients (the consigners) associated with 4.2 million end consumers (the recipients and end users of the appliances) in China, involving 18,000 stock keeping units operated at 103 warehouses. Researchers are welcomed to develop econometric models, data-driven optimization techniques, analytical models, and algorithm designs by using this data set to address questions suggested by company managers.


Energies ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 657 ◽  
Author(s):  
Georgios Psarros ◽  
Stavros Papathanassiou

The generation management concept for non-interconnected island (NII) systems is traditionally based on simple, semi-empirical operating rules dating back to the era before the massive deployment of renewable energy sources (RES), which do not achieve maximum RES penetration, optimal dispatch of thermal units and satisfaction of system security criteria. Nowadays, more advanced unit commitment (UC) and economic-dispatch (ED) approaches based on optimization techniques are gradually introduced to safeguard system operation against severe disturbances, to prioritize RES participation and to optimize dispatch of the thermal generation fleet. The main objective of this paper is to comparatively assess the traditionally applied priority listing (PL) UC method and a more sophisticated mixed integer linear programming (MILP) UC optimization approach, dedicated to NII power systems. Additionally, to facilitate the comparison of the UC approaches and quantify their impact on systems security, a first attempt is made to relate the primary reserves capability of each unit to the maximum acceptable frequency deviation at steady state conditions after a severe disturbance and the droop characteristic of the unit’s speed governor. The fundamental differences between the two approaches are presented and discussed, while daily and annual simulations are performed and the results obtained are further analyzed.


2021 ◽  
Vol 6 (01) ◽  
pp. 151-172
Author(s):  
Ubaldo Cella ◽  
Corrado Groth ◽  
Stefano Porziani ◽  
Alberto Clarich ◽  
Francesco Franchini ◽  
...  

Abstract The fluid dynamic design of hydrofoils involves most of the typical difficulties of aeronautical wings design with additional complexities related to the design of a device operating in a multiphase environment. For this reason, “high fidelity” analysis solvers should be, in general, adopted also in the preliminary design phase. In the case of modern fast foiling sailing yachts, the appendages accomplish both the task of lifting up the boat and to make possible upwind sailing by contributing balance to the sail side force and the heeling moment. Furthermore, their operative design conditions derive from the global equilibrium of forces and moments acting on the system which might vary in a very wide range of values. The result is a design problem defined by a large number of variables operating in a wide design space. In this scenario, the device performing in all conditions has to be identified as a trade-off among several conflicting requirements. One of the most efficient approaches to such a design challenge is to combine multi-objective optimization strategies with experienced aerodynamic design. This paper presents a numerical optimization procedure suitable for foiling multihulls. As a proof of concept, it reports, as an application, the foils design of an A-Class catamaran. The key point of the method is the combination of opportunely developed analytical models of the hull forces with high fidelity multiphase analyses in both upwind and downwind sailing conditions. The analytical formulations were tuned against a database of multiphase analyses of a reference demihull at several attitudes and displacements. An aspect that significantly contributes to both efficiency and robustness of the method is the approach adopted to the geometric parametrization of the foils which was implemented by a mesh morphing technique based on Radial Basis Functions.


Author(s):  
Taranjit Kaur ◽  
Barjinder Singh Saini ◽  
Savita Gupta

Multilevel thresholding is segmenting the image into several distinct regions. Medical data like magnetic resonance images (MRI) contain important clinical information that is crucial for diagnosis. Hence, automatic segregation of tissue constituents is of key interest to clinician. In the chapter, standard entropies (i.e., Kapur and Tsallis) are explored for thresholding of brain MR images. The optimal thresholds are obtained by the maximization of these entropies using the particle swarm optimization (PSO) and the BAT optimization approach. The techniques are implemented for the segregation of various tissue constituents (i.e., cerebral spinal fluid [CSF], white matter [WM], and gray matter [GM]) from simulated images obtained from the brain web database. The efficacy of the thresholding technique is evaluated by the Dice coefficient (Dice). The results demonstrate that Tsallis' entropy is superior to the Kapur's entropy for the segmentation CSF and WM. Moreover, entropy maximization using BAT algorithm attains a higher Dice in contrast to PSO.


2016 ◽  
Vol 7 (3) ◽  
pp. 50-70 ◽  
Author(s):  
Nidhi Arora ◽  
Hema Banati

Various evolving approaches have been extensively applied to evolve densely connected communities in complex networks. However these techniques have been primarily single objective optimization techniques, which optimize only a specific feature of the network missing on other important features. Multiobjective optimization techniques can overcome this drawback by simultaneously optimizing multiple features of a network. This paper proposes MGSO, a multiobjective variant of Group Search Optimization (GSO) algorithm to globally search and evolve densely connected communities. It uses inherent animal food searching behavior of GSO to simultaneously optimize two negatively correlated objective functions and overcomes the drawbacks of single objective based CD algorithms. The algorithm reduces random initializations which results in fast convergence. It was applied on 6 real world and 33 synthetic network datasets and results were compared with varied state of the art community detection algorithms. The results established show the efficacy of MGSO to find accurate community structures.


Author(s):  
Saurabh Deshpande ◽  
Jonathan Cagan

Abstract Many optimization problems, such as manufacturing process planning optimization, are difficult problems due to the large number of potential configurations (process sequences) and associated (process) parameters. In addition, the search space is highly discontinuous and multi-modal. This paper introduces an agent based optimization algorithm that combines stochastic optimization techniques with knowledge based search. The motivation is that such a merging takes advantage of the benefits of stochastic optimization and accelerates the search process using domain knowledge. The result of applying this algorithm to computerized manufacturing process models is presented.


Author(s):  
Eliot Rudnick-Cohen ◽  
Jeffrey W. Herrmann ◽  
Shapour Azarm

Feasibility robust optimization techniques solve optimization problems with uncertain parameters that appear only in their constraint functions. Solving such problems requires finding an optimal solution that is feasible for all realizations of the uncertain parameters. This paper presents a new feasibility robust optimization approach involving uncertain parameters defined on continuous domains without any known probability distributions. The proposed approach integrates a new sampling-based scenario generation scheme with a new scenario reduction approach in order to solve feasibility robust optimization problems. An analysis of the computational cost of the proposed approach was performed to provide worst case bounds on its computational cost. The new proposed approach was applied to three test problems and compared against other scenario-based robust optimization approaches. A test was conducted on one of the test problems to demonstrate that the computational cost of the proposed approach does not significantly increase as additional uncertain parameters are introduced. The results show that the proposed approach converges to a robust solution faster than conventional robust optimization approaches that discretize the uncertain parameters.


2015 ◽  
Vol 35 (1) ◽  
pp. 81-93 ◽  
Author(s):  
Masoud Rabbani ◽  
Neda Manavizadeh ◽  
Niloofar Sadat Hosseini Aghozi

Purpose – This paper aims to consider a multi-site production planning problem with failure in rework and breakdown subject to demand uncertainty. Design/methodology/approach – In this new mathematical model, at first, a feasible range for production time is found, and then the model is rewritten considering the demand uncertainty and robust optimization techniques. Here, three evolutionary methods are presented: robust particle swarm optimization, robust genetic algorithm (RGA) and robust simulated annealing with the ability of handling uncertainties. Firstly, the proposed mathematical model is validated by solving a problem in the LINGO environment. Afterwards, to compare and find the efficiency of the proposed evolutionary methods, some large-size test problems are solved. Findings – The results show that the proposed models can prepare a promising approach to fulfill an efficient production planning in multi-site production planning. Results obtained by comparing the three proposed algorithms demonstrate that the presented RGA has better and more efficient solutions. Originality/value – Considering the robust optimization approach to production system with failure in rework and breakdown under uncertainty.


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