scholarly journals A Simplified Methodology to Evaluate the Design Specifications of Hydraulic Components

2018 ◽  
Vol 8 (9) ◽  
pp. 1612 ◽  
Author(s):  
Pedro Roquet ◽  
Pedro Gamez-Montero ◽  
Robert Castilla ◽  
Gustavo Raush ◽  
Esteban Codina
Keyword(s):  
Fatigue Life ◽  
Real Life ◽  
Hydraulic Cylinder ◽  
Fatigue Behaviour ◽  
Test Methods ◽  
Load Spectrum ◽  
Know How ◽  
Design Specifications ◽  
Service Conditions ◽  
Experimental Background

The fatigue of a hydraulic component inherently varies due to various factors that can be divided into two categories: structural and load spectrum variability. The effects of both variabilities must be considered when determining fatigue life. Compared with the structural variability, determining the variability in the load spectrums is more difficult because the service conditions are complicated and the measurements of the load parameters are slow and expensive. The problem that arises when studying the fatigue behaviour of such components is the transferability of short data samples from real-life load histories, which are application-dependant, to laboratory test methods. Derived from the experimental background and know-how of the authors, this paper proposes a methodology that allows the definition and establishment of the hydraulic cylinder design specificactions, while taking into account the probabilistic characterisation of the load spectrum variability. This methodology could be extrapolated to other hydraulic or mechanical components.

Load Spectrum Compiling and Fatigue Life Estimation of the Automobile Wheel Hub

2020 ◽  
Vol 13 ◽  
Author(s):  
Xintian Liu ◽  
Yang Qu ◽  
Xiaobing Yang ◽  
Yongfeng Shen
Keyword(s):  
Fatigue Life ◽  
High Speed ◽  
Two Dimensional ◽  
Load Spectrum ◽  
One Dimensional ◽  
Life Estimation ◽  
Load Spectra ◽  
Fatigue Life Estimation ◽  
Program Load Spectrum ◽  
Program Load

Background:: In the process of high-speed driving, the wheel hub is constantly subjected to the impact load from the ground. Therefore, it is important to estimate the fatigue life of the hub in the design and production process. Objective:: This paper introduces a method to study the fatigue life of car hub based on the road load collected from test site. Methods:: Based on interval analysis, the distribution characteristics of load spectrum are analyzed. The fatigue life estimation of one - dimensional and two - dimensional load spectra is compared by compiling load spectra. Results:: According to the S-N curve cluster and the one-dimensional program load spectrum, the estimated range fatigue life of the hub is 397,100 km to 529,700 km. For unsymmetrical cyclic loading, each level means and amplitude of load were obtained through the Goodman fatigue empirical formula, and then according to S-N curve clusters in the upper and lower curves and two-dimensional program load spectrum, estimates the fatigue life of wheel hub of the interval is 329900 km to 435200 km, than one-dimensional load spectrum fatigue life was reduced by 16.9% - 17.8%. Conclusion:: This paper lays a foundation for the prediction of fatigue life and the bench test of fatigue durability of auto parts subjected to complex and variable random loads. At the same time, the research method can also be used to estimate the fatigue life of other bearing parts or high-speed moving parts and assemblies.

Prediction and evaluation of fatigue life for mechanical components considering anelasticity‐based load spectrum

2020 ◽  
Vol 44 (1) ◽  
pp. 129-140 ◽  
Author(s):  
Shuci Wang ◽  
Xintian Liu ◽  
Changjie Jiang ◽  
Xu Wang ◽  
Xiaolan Wang
Keyword(s):  
Fatigue Life ◽  
Load Spectrum ◽  
Mechanical Components

scholarly journals Improved numerical model for fatigue cumulative damage of mechanical structure considering load sequence and interaction

2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199530
Author(s):  
Bixiong Huang ◽  
Shuci Wang ◽  
Shuanglong Geng ◽  
Xintian Liu
Keyword(s):  
Fatigue Life ◽  
Theoretical Basis ◽  
Life Prediction ◽  
Damage Model ◽  
Cumulative Damage ◽  
Load Spectrum ◽  
Random Load ◽  
Mechanical Parts ◽  
Proposed Model ◽  
Load Sequence

To more accurately predict the fatigue life of components under the action of random loads, it is necessary to explore the influence of the interaction between the load sequence and the load on the life prediction. Based on the Manson-Halford method and Corten-Dolan model, this paper establishes a fatigue cumulative damage model that takes into account both the load order and the interaction between loads, and also takes into account the loads near the fatigue limit. The fatigue life of mechanical parts under random load can be calculated through this model, which provides a theoretical basis for life prediction under random load spectrum. The fatigue life of mechanical parts under random load can be calculated through this model, which provides a theoretical basis for life prediction under random load spectrum. Comparing the calculation results of the proposed model with the results of Palmgren Miner, Manson-Halford method, and Corten-Dolan model, it is found that the fatigue damage model established can reasonably predict the fatigue life of parts. Comparison and verification of examples further prove the accuracy and reliability of the proposed model.

Fatigue Behaviour of Dented Pipes Under Internal Pressure: A Numerical-Experimental Approach

2018 ◽  
Author(s):  
Mario A. Polanco-Loria ◽  
Håvar Ilstad
Keyword(s):  
Fatigue Life ◽  
Internal Pressure ◽  
Fatigue Behavior ◽  
Crack Depth ◽  
Fatigue Behaviour ◽  
Experimental Methodology ◽  
Experimental Program ◽  
Metal Loss ◽  
Life Predictions ◽  
Dent Depth

This work presents a numerical-experimental methodology to study the fatigue behavior of dented pipes under internal pressure. A full-scale experimental program on dented pipes containing gouges were achieved. Two types of defects were studied: metal loss (plain dent) and sharp notch. Both defects acting independently reduce the fatigue life performance but their combination is highly detrimental and must be avoided. We did not find a severity threshold (e.g. dent depth or crack depth) where these defects could coexist. In addition, based on numerical analyses we proposed a new expression for stress concentration factor (SCF) in line with transversal indentation. This information was successfully integrated into a simple fatigue model where the fatigue life predictions were practically inside the window of experimental results.

scholarly journals Low-cycle fatigue behaviour of laser welded high-strength steel DOMEX 700 MC

2018 ◽  
Vol 157 ◽  
pp. 05013 ◽  
Author(s):  
Peter Kopas ◽  
Milan Sága ◽  
František Nový ◽  
Bohuš Leitner
Keyword(s):  
Fatigue Life ◽  
Welded Joints ◽  
High Strength Steel ◽  
Fatigue Testing ◽  
Low Cycle Fatigue ◽  
High Strength ◽  
Fatigue Behaviour ◽  
Total Strain Amplitude ◽  
Cycle Fatigue ◽  
Fatigue Life Analysis

The article presents the results of research on low cycle fatigue strength of laser welded joints vs. non-welded material of high-strength steel DOMEX 700 MC. The tests were performed under load controlled using the total strain amplitude ɛac. The operating principle of the special electro-mechanic fatigue testing equipment with a suitable clamping system was working on 35 Hz frequency. Fatigue life analysis was conducted based on the Manson-Coffin-Basquin equation, which made it possible to determine fatigue parameters. Studies have shown differences in the fatigue life of original specimens and laser welded joints analysed, where laser welded joints showed lower fatigue resistance. In this article a numerical analysis of stresses generated in bending fatigue specimens has been performed employing the commercially available FEM-program ADINA.

scholarly journals Early-Age Cracking in Concrete: Causes, Consequences, Remedial Measures, and Recommendations

2018 ◽  
Vol 8 (10) ◽  
pp. 1730 ◽  
Author(s):  
Md. Safiuddin ◽  
A. Kaish ◽  
Chin-Ong Woon ◽  
Sudharshan Raman
Keyword(s):  
Service Life ◽  
Concrete Structures ◽  
Real Life ◽  
Early Age ◽  
Structural Elements ◽  
Remedial Measures ◽  
Curing Conditions ◽  
Factors Affecting ◽  
Different Types ◽  
Service Conditions

Cracking is a common problem in concrete structures in real-life service conditions. In fact, crack-free concrete structures are very rare to find in real world. Concrete can undergo early-age cracking depending on the mix composition, exposure environment, hydration rate, and curing conditions. Understanding the causes and consequences of cracking thoroughly is essential for selecting proper measures to resolve the early-age cracking problem in concrete. This paper will help to identify the major causes and consequences of the early-age cracking in concrete. Also, this paper will be useful to adopt effective remedial measures for reducing or eliminating the early-age cracking problem in concrete. Different types of early-age crack, the factors affecting the initiation and growth of early-age cracks, the causes of early-age cracking, and the modeling of early-age cracking are discussed in this paper. A number of examples for various early-age cracking problems of concrete found in different structural elements are also shown. Above all, some recommendations are given for minimizing the early-age cracking in concrete. It is hoped that the information conveyed in this paper will be beneficial to improve the service life of concrete structures. Concrete researchers and practitioners may benefit from the contents of this paper.

Effects of Variable Loading on Residual Fatigue Life of the Railway Wheelset

2013 ◽  
Vol 577-578 ◽  
pp. 121-124 ◽  
Author(s):  
Pavel Pokorný ◽  
Luboš Náhlík ◽  
M. Ševčík ◽  
Pavel Hutař
Keyword(s):  
Growth Rate ◽  
Fatigue Life ◽  
Life Time ◽  
Interaction Effects ◽  
Classical Approach ◽  
Variable Loading ◽  
Know How ◽  
Residual Fatigue Life ◽  
Residual Fatigue ◽  
Account Interaction

The paper deals with the effects of variable loading on residual fatigue life of the railway wheelset. The railway wheelsets can include some cracks created during manufacturing process or during previous operation. Therefore, it is important to know how the existing cracks will behave during further service of the train. The experiments show that the fatigue crack growth rate depends not only on size of the load amplitudes in a loading spectrum, but it depends also on the sequence of load amplitudes. Taking into account interaction effects of overloading cycles requires use a method that calculates increments of crack length in each cycle, i.e. cycle-by-cycle. One of such methods represents generalized Willenborg model. This model was used for residual fatigue life time estimations of railway wheelset and results obtained were compared with classical approach, which did not take into account interaction effects. Results obtained can be used for establishing of service intervals of railway wheelsets.

The Influencing Factors and Assessment Model of Fatigue Life of Shaft

2013 ◽  
Vol 772 ◽  
pp. 427-431
Author(s):  
Yong Zhuang Yuan
Keyword(s):  
Comparative Analysis ◽  
Fatigue Life ◽  
Influencing Factors ◽  
Real Life ◽  
Product Lifecycle Management ◽  
Assessment Model ◽  
Product Lifecycle ◽  
Predicting Model ◽  
Design Life ◽  
Lifecycle Management

Predicting the life of part is emphasis base of Product Lifecycle Management, and is emphasis progress of modern product design. By exact and full analyze the influencing factors of real life of shaft, contribute to real life and design life coincidence of shaft. It can decrease property damage with product ahead of schedule failure. By comparative analysis and analytical method researched the influencing factors of shaft in used . The life predicting model of reality use is discussed and amended at present. It draws a reasonable predicting model of fatigue life. The model includes influencing factors of all in actual and decrease the error of predicting life compare with the life of real. It will establish the base of design of anti-fatigue of shaft.

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