scholarly journals Scenario-Based Techno-Economic Analysis of Steam Methane Reforming Process for Hydrogen Production

2021 ◽  
Vol 11 (13) ◽  
pp. 6021
Author(s):  
Shinje Lee ◽  
Hyun Seung Kim ◽  
Junhyung Park ◽  
Boo Min Kang ◽  
Churl-Hee Cho ◽  
...  

Steam methane reforming (SMR) process is regarded as a viable option to satisfy the growing demand for hydrogen, mainly because of its capability for the mass production of hydrogen and the maturity of the technology. In this study, an economically optimal process configuration of SMR is proposed by investigating six scenarios with different design and operating conditions, including CO2 emission permits and CO2 capture and sale. Of the six scenarios, the process configuration involving CO2 capture and sale is the most economical, with an H2 production cost of $1.80/kg-H2. A wide range of economic analyses is performed to identify the tradeoffs and cost drivers of the SMR process in the economically optimal scenario. Depending on the CO2 selling price and the CO2 capture cost, the economic feasibility of the SMR-based H2 production process can be further improved.

Energies ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 8182
Author(s):  
Jinho Boo ◽  
Eun Hee Ko ◽  
No-Kuk Park ◽  
Changkook Ryu ◽  
Yo-Han Kim ◽  
...  

Although steam methane reforming (CH4 + 2H2O → 4H2 + CO2) is the most commercialized process for producing hydrogen from methane, more than 10 kg of carbon dioxide is emitted to produce 1 kg of hydrogen. Methane pyrolysis (CH4 → 2H2 + C) has attracted much attention as an alternative to steam methane reforming because the co-product of hydrogen is solid carbon. In this study, the simultaneous production of hydrogen and separable solid carbon from methane was experimentally achieved in a bubble column filled with molten potassium chloride. The melt acted as a carbon-separating agent and as a pyrolytic catalyst, and enabled 40 h of continuous running without catalytic deactivation with an apparent activation energy of 277 kJ/mole. The resultant solid was purified by water washing or acid washing, or heating at high temperature to remove salt residues from the carbon. Heating the solid product at 1200 °C produced the highest purity carbon (97.2 at%). The economic feasibility of methane pyrolysis was evaluated by varying key parameters, that is, melt loss, melt price, and carbon revenue. Given a potassium chloride loss of <0.1 kg of salt per kg of produced carbon, the carbon revenue was calculated to be USD > 0.45 per kg of produced carbon. In this case, methane pyrolysis using molten potassium chloride may be comparable to steam methane reforming with carbon capture storage.


Author(s):  
Angineh Zohrabian ◽  
Mohammad Mansouri Majoumerd ◽  
Mohammad Soltanieh ◽  
Øystein Arild

In order to achieve the international climate goals and to keep the global temperature increase below 2 °C, carbon capture and storage in large point sources of CO2 emissions has received considerable attention. In recent years, mitigation of CO2 emissions from the power sector has been studied extensively whereas other industrial point source emitters such as hydrogen industry have also great potential for CO2 abatement. This study aims to draw an updated comparison between different hydrogen and power cogeneration systems using natural gas and coal as feedstock. The goal is to show the relative advantage of cogeneration systems with respect to CO2 emission reduction costs. Accordingly, the Reference Case is selected as a large-scale H2 production system with CO2 venting using natural gas based on steam methane reforming. In this work, H2 and electricity cogeneration with CO2 capture based on auto-thermal reforming of natural gas has been simulated using ASPEN Plus™, while the cost and performance indicators for the plant based on steam methane reforming of natural gas and the coal-based plants have been adopted from the literature. Using a consistent approach, different plants are compared techno-economically. A sensitivity analysis has also been performed with variation in the most important input parameters including natural gas price (2–8 $/GJ), coal price (1–4 $/GJ), electricity price (30–90 $/MWh) and capacity factors (85–50%) and the results are presented here. The results demonstrate that the total efficiency of the system is slightly higher in natural gas-based systems than in coal-based systems. The results also indicate that although H2 production cost increases with power cogeneration and CO2 capture, cogeneration is a promising and attractive alternative for clean power generation. The highest sensitivity of the results has been observed for the fuel price.


Author(s):  
M. Gambini ◽  
M. Vellini

In this paper two options for H2 production by means of fossil fuels are presented, evaluating their performance when integrated with advanced H2/air cycles. The investigation has been developed with reference to two different schemes, representative both of consolidated technology (combined cycle power plants) and of innovative technology (a new advance mixed cycle, named AMC). The two methods, here considered, to produce H2 are: • coal gasification: it permits transformation of a solid fuel into a gaseous one, by means of partial combustion reactions; • steam-methane reforming: it is the simplest and potentially the most economic method for producing hydrogen in the foreseeable future. These hydrogen production plants require material and energy integrations with the power section, and the best connections must be investigated in order to obtain good overall performance. The main results of the performed investigation are quite variable among the different H2 production options here considered: for example the efficiency value is over 34% for power plants coupled with coal decarbonization system, while it is in a range of 45–48% for power plants coupled with natural gas decarbonization. These differences are similar to those attainable by advanced combined cycle power plants fuelled by natural gas (traditional CC) and coal (IGCC). In other words, the decarbonization of different fossil fuels involves the same efficiency penalty related to the use of different fossil fuel in advanced cycle power plants (from CC to IGCC for example). The CO2 specific emissions depend on the fossil fuel type and the overall efficiency: adopting a removal efficiency of 90% in the CO2 absorption systems, the CO2 emission reduction is 87% and 82% in the coal gasification and in the steam-methane reforming respectively.


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