scholarly journals Carbon Nanotube-Based Composite Filaments for 3D Printing of Structural and Conductive Elements

2021 ◽  
Vol 11 (3) ◽  
pp. 1272
Author(s):  
Bartłomiej Podsiadły ◽  
Piotr Matuszewski ◽  
Andrzej Skalski ◽  
Marcin Słoma
Keyword(s):  
Carbon Nanotubes ◽  
Fused Deposition Modeling ◽  
Supply Voltage ◽  
Acrylonitrile Butadiene Styrene ◽  
Structural Elements ◽  
Filling Fraction ◽  
Fused Deposition ◽  
Structural Electronics ◽  
Measured Sample ◽  
Deposition Modeling

In this publication, we describe the process of fabrication and the analysis of the properties of nanocomposite filaments based on carbon nanotubes and acrylonitrile butadiene styrene (ABS) polymer for fused deposition modeling (FDM) additive manufacturing. Polymer granulate was mixed and extruded with a filling fraction of 0.99, 1.96, 4.76, 9.09 wt.% of CNTs (carbon nanotubes) to fabricate composite filaments with a diameter of 1.75 mm. Detailed mechanical and electrical investigations of printed test samples were performed. The results demonstrate that CNT content has a significant influence on mechanical properties and electrical conductivity of printed samples. Printed samples obtained from high CNT content composites exhibited an improvement in the tensile strength by 12.6%. Measurements of nanocomposites’ electrical properties exhibited non-linear relation between the supply voltage and measured sample resistivity. This effect can be attributed to the semiconductor nature of the CNT functional phase and the occurrence of a tunnelling effect in percolation network. Detailed I–V characteristics related to the amount of CNTs in the composite and the supply voltage influence are also presented. At a constant voltage value, the average resistivity of the printed elements is 2.5 Ωm for 4.76 wt.% CNT and 0.15 Ωm for 9.09 wt.% CNT, respectively. These results demonstrate that ABS/CNT composites are a promising functional material for FDM additive fabrication of structural elements, but also structural electronics and sensors.

Optical Humidity Sensor Based on Tapered Fiber with Multi-walled Carbon Nanotubes Slurry

2017 ◽  
Vol 6 (1) ◽  
pp. 97 ◽  
Author(s):  
Habibah Mohamed ◽  
Ninik Irawati ◽  
Fauzan Ahmad ◽  
Mohd Haniff Ibrahim ◽  
Sumiaty Ambran ◽  
...  
Keyword(s):  
Carbon Nanotubes ◽  
Humidity Sensor ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Performance Comparison ◽  
Tapered Fiber ◽  
Fused Deposition ◽  
Multi Walled Carbon Nanotubes ◽  
Deposition Modeling ◽  
Walled Carbon Nanotubes

<p>We demonstrated performance comparison of optical humidity sensor for bare and Multi-walled carbon nanotubes (MWCNTs) slurry coated tapered optical fiber. The starting material for MWCNTs slurry is MWCNTs- acrylonitrile butadiene styrene (ABS) based fused deposition modeling (FDM) 3D printer filament. The ABS was dissolved using acetone to produce MWCNTs-acetone suspension. The MWCNTs-acetone suspension was drop-casted on the tapered fiber to produce MWCNTs slurry by evaporation process at room temperature, which resulted the MWCNTs slurry attach to the tapered fiber. The MWCNTs slurry acts as the cladding for humidity changes measurement. The experimental works showed improvement of sensitivity from 3.811 μW/% of bare tapered fiber to 5.17 μW/% for the coated tapered fiber with MWCNTs slurry when the humidity varied from 45% to 80%.</p>

Influence of Part Orientation on the Surface Roughness in the Process of Fused Deposition Modeling

2021 ◽  
Vol 896 ◽  
pp. 29-37
Author(s):  
Ján Milde ◽  
František Jurina ◽  
Jozef Peterka ◽  
Patrik Dobrovszký ◽  
Jakub Hrbál ◽  
...  
Keyword(s):  
Surface Roughness ◽  
3D Printing ◽  
Fused Deposition Modeling ◽  
Orientation Angle ◽  
Acrylonitrile Butadiene Styrene ◽  
Lower Surface ◽  
Geometrical Model ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Part Orientation

The article focused on the influence of part orientation on the surface roughness of cuboid parts during the process of fabricating by FDM technology. The components, in this case, is simple cuboid part with the dimensions 15 mm x 15mm x 30 mm. A geometrical model is defined that considers the shape of the material filaments after deposition, to define a theoretical roughness profile, for a certain print orientation angle. Five different print orientations in the X-axis of the cuboid part were set: 0°, 30°, 45°, 60°, and 90°. According to previous research in the field of FDM technology by the author, the internal structure (infill) was set at the value of 70%. The method of 3D printing was the Fused Deposition Modeling (FDM) and the material used in this research was thermoplastic ABS (Acrylonitrile butadiene styrene). For each setting, there were five specimens (twenty five prints in total). Prints were fabricated on a Zortrax M200 3D printer. After the 3D printing, the surface “A” was investigated by portable surface roughness tester Mitutoyo SJ-210. Surface roughness in the article is shown in the form of graphs (Fig.7). Results show increase in part roughness with increasing degree of part orientation. When the direction of applied layers on the measured surface was horizontal, significant improvement in surface roughness was observed. Findings in this paper can be taken into consideration when designing parts, as they can contribute in achieving lower surface roughness values.

Carbon Nanotube Reinforced Fused Deposition Modeling Using Microwave Irradiation

2016 ◽  
Author(s):  
Meng Zhang ◽  
Xiaoxu Song ◽  
Weston Grove ◽  
Emmett Hull ◽  
Z. J. Pei ◽  
...  
Keyword(s):  
Carbon Nanotubes ◽  
Carbon Nanotube ◽  
Additive Manufacturing ◽  
Microwave Irradiation ◽  
Computer Aided Design ◽  
Fused Deposition Modeling ◽  
Layer By Layer ◽  
Sem Images ◽  
Fused Deposition ◽  
Deposition Modeling

Additive manufacturing (AM) is a class of manufacturing processes where material is deposited in a layer-by-layer fashion to fabricate a three-dimensional part directly from a computer-aided design model. With a current market share of 44%, thermoplastic-based additive manufacturing such as fused deposition modeling (FDM) is a prevailing technology. A key challenge for AM parts (especially for parts made by FDM) in engineering applications is the weak inter-layer adhesion. The lack of bonding between filaments usually results in delamination and mechanical failure. To address this challenge, this study embedded carbon nanotubes into acrylonitrile butadiene styrene (ABS) thermoplastics via a filament extrusion process. The vigorous response of carbon nanotubes to microwave irradiation, leading to the release of a large amount of heat, is used to melt the ABS thermoplastic matrix adjacent to carbon nanotubes within a very short time period. This treatment is found to enhance the inter-layer adhesion without bulk heating to deform the 3D printed parts. Tensile and flexural tests were performed to evaluation the effects of microwave irradiation on mechanical properties of the specimens made by FDM. Scanning electron microscopic (SEM) images were taken to characterize the fracture surfaces of tensile test specimens. The actual carbon nanotube contents in the filaments were measured by conducting thermogravimetric analysis (TGA). The effects of microwave irradiation on the electrical resistivity of the filament were also reported.

scholarly journals USE OF FUSED DEPOSITION MODELING PROCESS IN INVESTMENT PRECISION CASTING AND RISK OF USING SELECTIVE LASER SINTERING PROCESS

2012 ◽  
pp. 226-230
Author(s):  
SIVADASAN M ◽  
N.K SINGH ◽  
ANOOP KUMAR SOOD
Keyword(s):  
Fused Deposition Modeling ◽  
Selective Laser Sintering ◽  
Thermal Response ◽  
Acrylonitrile Butadiene Styrene ◽  
Laser Sintering ◽  
Precision Casting ◽  
Fused Deposition ◽  
Rp Process ◽  
Deposition Modeling ◽  
Metallic Parts

Investment Castings (IC) is one of the most economical ways to produce intricate metallic parts when forging, forming and other casting processes tend to fail. However, high tooling cost and long lead time associated with the fabrication of metal moulds for producing IC wax (sacrificial) patterns result in cost justification problems for customized single casting or small-lot production. Generating pattern using rapid prototyping (RP) process may be one of the feasible alternatives. For this purpose present study assessed the suitability of the fused deposition modeling (FDM) process for creating sacrificial IC patterns by studying FDM fabricated part thermal response at various temperatures. A series of experiments with RP patterns are conducted and a set of test castings are also made in steel for establishing feasibility. The build material used is acrylonitrile butadiene styrene (ABS). As an annexe to this work a concurrent attempt is also made to quantify the risk in using Selective Laser Sintering patterns for Investment Castings. Authors hope this work might establish applicability of ABS in IC and also lead the investigations to theoretically tone down the shell cracking tendency with Selective Laser Sintering patterns when Proprietary Duraform is used as the build material.

Investigation of Recycled Acrylonitrile Butadiene Styrene for Additive Manufacturing

2020 ◽  
pp. 130-154
Author(s):  
Shajahan Bin Maidin ◽  
Zulkeflee Abdullah ◽  
Ting Kung Hieng
Keyword(s):  
Mechanical Properties ◽  
Test Specimen ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Travel Speed ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Printing Processes ◽  
Butadiene Styrene

One of the disadvantages of fused deposition modeling (FDM) is waste produced during the printing processes. This investigation focuses on using 100% recycled Acrylonitrile Butadiene Styrene (ABS) for the FDM process. The recycling begins with re-granule the waste ABS material and produces it into a new filament. The new recycled filament was used to print the test specimen. Investigation on the mechanical properties and the surface quality of the test specimen and comparison with standard ABS specimen was done. The result shows that the recycled ABS can be produced into filament with 335°C of extrusion temperature and 1.5 mm/s travel speed of the extruder conveyor. The surface roughness of recycled specimen is 6.94% higher than the standard ABS specimen. For ultimate tensile strength, there is a small difference in X and Y orientation between the standard and the recycled ABS specimen which are 22.93% and 19.98%, respectively. However, in Z orientation, it is 52.33% lower. This investigation proves that ABS can be recycled without significantly affecting its mechanical properties.

Bond and part strength in fused deposition modeling

2017 ◽  
Vol 23 (2) ◽  
pp. 414-422 ◽  
Author(s):  
Timothy J. Coogan ◽  
David Owen Kazmer
Keyword(s):  
Bond Strength ◽  
Fused Deposition Modeling ◽  
Acrylonitrile Butadiene Styrene ◽  
Fiber Direction ◽  
Equilibration Time ◽  
Intimate Contact ◽  
Tensile Direction ◽  
Content Type ◽  
Fused Deposition ◽  
Deposition Modeling

Purpose The purpose of this paper is to investigate the factors governing bond strength in fused deposition modeling (FDM) compared to strength in the fiber direction. Design/methodology/approach Acrylonitrile butadiene styrene (ABS) boxes with the thickness of a single fiber were made at different platform and nozzle temperatures, print speeds, fiber widths and layer heights to produce multiple specimens for measuring the strength. Findings Specimens produced with the fibers oriented in the tensile direction had 95 per cent of the strength of the constitutive filament. Bond strengths ranged from 40 to 85 per cent of the filament strength dependent on the FDM processing conditions. Diffusion, wetting and intimate contact all separately affect bond strength. Practical implications This study provides processing recommendations for producing the strongest FDM parts. The needs for higher nozzle temperatures and more robust feed motors are described; these recommendations can be useful for companies producing FDM products as well as companies designing FDM printers. Originality/value This is the first study that discusses wetting and intimate contact separately in FDM, and the results suggest that a fundamental, non-empirical model for predicting FDM bond strength can be developed based on healing models. Additionally, the role of equilibration time at the start of extrusion as well as a motor torque limitation while trying to print at high speeds are described.

scholarly journals Novel Method for the Manufacture of Complex CFRP Parts Using FDM-based Molds

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2220
Author(s):  
Paul Bere ◽  
Calin Neamtu ◽  
Razvan Udroiu
Keyword(s):  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Acrylonitrile Butadiene Styrene ◽  
The Novel ◽  
Reinforced Polymers ◽  
Fused Deposition ◽  
Molded Parts ◽  
Deposition Modeling ◽  
Composite Tooling ◽  
Novel Method

Fibre-reinforced polymers (FRP) have attracted much interest within many industrial fields where the use of 3D printed molds can provide significant cost and time savings in the production of composite tooling. Within this paper, a novel method for the manufacture of complex-shaped FRP parts has been proposed. This paper features a new design of bike saddle, which was manufactured through the use of molds created by fused deposition modeling (FDM), of which two 3D printable materials were selected, polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS), and these molds were then chemically and thermally treated. The novel bike saddles were fabricated using carbon fiber-reinforced polymer (CFRP), by vacuum bag technology and oven curing, utilizing additive manufactured (AM) molds. Following manufacture the molded parts were subjected to a quality inspection, using non-contact three-dimensional (3D) scanning techniques, where the results were then statistically analyzed. The statistically analyzed results state that the main deviations between the CAD model and the manufactured CFRP parts were within the range of ±1 mm. Additionally, the weight of the upper part of the saddles was found to be 42 grams. The novel method is primarily intended to be used for customized products using CFRPs.

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