scholarly journals Remaining Useful Life Estimation of Bearings Using Data-Driven Ridge Regression

2020 ◽  
Vol 10 (24) ◽  
pp. 8977
Author(s):  
Pangun Park ◽  
Mingyu Jung ◽  
Piergiuseppe Di Marco

Predicting the remaining useful life (RUL) of mechanical bearings is a challenging industrial task since RUL can differ even for the same equipment due to many uncertainties such as operating condition, model inaccuracy, and sensory noise in various industrial applications. This paper proposes the RUL prediction method combining analytical model-based and data-driven approaches to forecast when a failure will occur based on the time series data of bearings. Feature importance ranking and principal component analysis construct a reliable and predictable health indicator from various statistical time, frequency, and time–frequency domain features of the observed signal. The adaptive sliding window method then optimizes the parameters of the degradation model based on the ridge regression of the time series sequence with the sliding window. The proposed adaptive scheme provides significant performance improvement in terms of the RUL estimation accuracy and robustness against the possible errors of the degradation model compared to the traditional Bayesian approaches.

AI ◽  
2021 ◽  
Vol 2 (1) ◽  
pp. 48-70
Author(s):  
Wei Ming Tan ◽  
T. Hui Teo

Prognostic techniques attempt to predict the Remaining Useful Life (RUL) of a subsystem or a component. Such techniques often use sensor data which are periodically measured and recorded into a time series data set. Such multivariate data sets form complex and non-linear inter-dependencies through recorded time steps and between sensors. Many current existing algorithms for prognostic purposes starts to explore Deep Neural Network (DNN) and its effectiveness in the field. Although Deep Learning (DL) techniques outperform the traditional prognostic algorithms, the networks are generally complex to deploy or train. This paper proposes a Multi-variable Time Series (MTS) focused approach to prognostics that implements a lightweight Convolutional Neural Network (CNN) with attention mechanism. The convolution filters work to extract the abstract temporal patterns from the multiple time series, while the attention mechanisms review the information across the time axis and select the relevant information. The results suggest that the proposed method not only produces a superior accuracy of RUL estimation but it also trains many folds faster than the reported works. The superiority of deploying the network is also demonstrated on a lightweight hardware platform by not just being much compact, but also more efficient for the resource restricted environment.


Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1115
Author(s):  
Gilseung Ahn ◽  
Hyungseok Yun ◽  
Sun Hur ◽  
Si-Yeong Lim

Accurate predictions of remaining useful life (RUL) of equipment using machine learning (ML) or deep learning (DL) models that collect data until the equipment fails are crucial for maintenance scheduling. Because the data are unavailable until the equipment fails, collecting sufficient data to train a model without overfitting can be challenging. Here, we propose a method of generating time-series data for RUL models to resolve the problems posed by insufficient data. The proposed method converts every training time series into a sequence of alphabetical strings by symbolic aggregate approximation and identifies occurrence patterns in the converted sequences. The method then generates a new sequence and inversely transforms it to a new time series. Experiments with various RUL prediction datasets and ML/DL models verified that the proposed data-generation model can help avoid overfitting in RUL prediction model.


2019 ◽  
Vol 9 (3) ◽  
pp. 613
Author(s):  
Bangcheng Zhang ◽  
Yubo Shao ◽  
Zhenchen Chang ◽  
Zhongbo Sun ◽  
Yuankun Sui

Real-time prediction of remaining useful life (RUL) is one of the most essential works inprognostics and health management (PHM) of the micro-switches. In this paper, a lineardegradation model based on an inverse Kalman filter to imitate the stochastic deterioration processis proposed. First, Bayesian posterior estimation and expectation maximization (EM) algorithm areused to estimate the stochastic parameters. Second, an inverse Kalman filter is delivered to solvethe errors in the initial parameters. In order to improve the accuracy of estimating nonlinear data,the strong tracking filtering (STF) method is used on the basis of Bayesian updating Third, theeffectiveness of the proposed approach is validated on an experimental data relating tomicro-switches for the rail vehicle. Additionally, it proposes another two methods for comparisonto illustrate the effectiveness of the method with an inverse Kalman filter in this paper. Inconclusion, a linear degradation model based on an inverse Kalman filter shall deal with errors inRUL estimation of the micro-switches excellently.


2021 ◽  
Vol 13 (1) ◽  
Author(s):  
Mahbubul Alam ◽  
Laleh Jalali ◽  
Mahbubul Alam ◽  
Ahmed Farahat ◽  
Chetan Gupta

Abstract—Prognostics aims to predict the degradation of equipment by estimating their remaining useful life (RUL) and/or the failure probability within a specific time horizon. The high demand of equipment prognostics in the industry have propelled researchers to develop robust and efficient prognostics techniques. Among data driven techniques for prognostics, machine learning and deep learning (DL) based techniques, particularly Recurrent Neural Networks (RNNs) have gained significant attention due to their ability of effectively representing the degradation progress by employing dynamic temporal behaviors. RNNs are well known for handling sequential data, especially continuous time series sequential data where the data follows certain pattern. Such data is usually obtained from sensors attached to the equipment. However, in many scenarios sensor data is not readily available and often very tedious to acquire. Conversely, event data is more common and can easily be obtained from the error logs saved by the equipment and transmitted to a backend for further processing. Nevertheless, performing prognostics using event data is substantially more difficult than that of the sensor data due to the unique nature of event data. Though event data is sequential, it differs from other seminal sequential data such as time series and natural language in the following manner, i) unlike time series data, events may appear at any time, i.e., the appearance of events lacks periodicity; ii) unlike natural languages, event data do not follow any specific linguistic rule. Additionally, there may be a significant variability in the event types appearing within the same sequence.  Therefore, this paper proposes an RUL estimation framework to effectively handle the intricate and novel event data. The proposed framework takes discrete events generated by an equipment (e.g., type, time, etc.) as input, and generates for each new event an estimate of the remaining operating cycles in the life of a given component. To evaluate the efficacy of our proposed method, we conduct extensive experiments using benchmark datasets such as the CMAPSS data after converting the time-series data in these datasets to sequential event data. The event data conversion is carried out by careful exploration and application of appropriate transformation techniques to the time series. To the best of our knowledge this is the first time such event-based RUL estimation problem is introduced to the community. Furthermore, we propose several deep learning and machine learning based solution for the event-based RUL estimation problem. Our results suggest that the deep learning models, 1D-CNN, LSTM, and multi-head attention show similar RMSE, MAE and Score performance. Foreseeably, the XGBoost model achieve lower performance compared to the deep learning models since the XGBoost model fails to capture ordering information from the sequence of events. 


Author(s):  
Pradeep Lall ◽  
Tony Thomas ◽  
Ken Blecker

Abstract This study focuses on the feature vector identification and Remaining Useful Life (RUL) estimation of SAC305 solder alloy PCB's of two different configurations during varying conditions of temperature and vibration. The feature vectors are identified using the strain signals acquired from four symmetrical locations of the PCB at regular intervals during vibration. Two different types of experiments are employed to characterize the PCB's dynamic changes with varying temperature and acceleration levels. The strain signals acquired during each of these experiments are compared based on both time and frequency domain characteristics. Different statistical and frequency-based techniques were used to identify the strain signal variations with changes in the environment and loading conditions. The feature vectors in predicting failure at a constant working temperature and load were identified, and as an extension to this work, the effectiveness of the feature vectors during varying conditions of temperature and acceleration levels are investigated. The remaining Useful Life of the packages was estimated using a deep learning approach based on Long Short Term Memory (LSTM) network. This technique can identify the underlying patterns in multivariate time series data that can predict the packages' life. The autocorrelation function's residuals were used as the multivariate time series data in conjunction with the LSTM deep learning technique to forecast the packages' life at different varying temperatures and acceleration levels during vibration.


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