scholarly journals Aircraft Turbine Engine Labyrinth Seal CFD Sensitivity Analysis

2020 ◽  
Vol 10 (19) ◽  
pp. 6830
Author(s):  
Michal Čížek ◽  
Zdeněk Pátek ◽  
Tomáš Vampola
Keyword(s):  
Sensitivity Analysis ◽  
Aircraft Engine ◽  
Labyrinth Seal ◽  
Radial Clearance ◽  
Engineering Technology ◽  
Turbine Engine ◽  
Materials Engineering

This article presents the labyrinth seal radial clearance influence. A generic labyrinth seal of a turbine aircraft engine was modeled. The target is to compare and analyze the influence of the radial clearance and location of teeth. The results can be useful for designing the location of teeth and their appropriate setting, especially for materials engineering and engineering technology in general.

Influence of Honeycomb Rubbing on the Labyrinth Seal Performance

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Daniel Frączek ◽  
Włodzimierz Wróblewski ◽  
Krzysztof Bochon
Keyword(s):  
Aircraft Engine ◽  
Labyrinth Seal ◽  
Turbine Rotor ◽  
Geometrical Model ◽  
Computational Effort ◽  
Radial Clearance ◽  
Leakage Flow ◽  
Leakage Flows ◽  
Full Structure ◽  
Sst Turbulence Model

The aircraft engine operates in various conditions. In consequence, the design of seals must take account of the seal clearance changes and the risk of rubbing. A small radial clearance of the rotor tip seal leads to the honeycomb rubbing in take-off conditions, and the leakage flow may increase in cruise conditions. The aim of this study is to compare two honeycomb seal configurations of the low-pressure gas turbine rotor. In the first configuration, the clearance is small and rubbing occurs. In the second,—the fins of the seal are shorter to eliminate rubbing. It is assumed that the real clearance in both configurations is the same. A study of the honeycomb geometrical model is performed to reduce the computational effort. The problem is investigated numerically using the RANS equations and the two-equation k–ω SST turbulence model. The honeycomb full structure is taken into consideration to show details of the fluid flow. Main parameters of the clearance and leakage flows are compared and discussed for the rotor different axial positions. An assessment of the leakage flow through the seal variants could support the design process.

Numerical Investigations for Leakage and Windage Heating in Straight-Through Labyrinth Seals

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Kali Charan Nayak ◽  
Pradip Dutta
Keyword(s):  
Cell Size ◽  
Turbulence Model ◽  
Gas Turbines ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Labyrinth Seal ◽  
Radial Clearance ◽  
Labyrinth Seals ◽  
Turbine Engine ◽  
Honeycomb Cell

The ability to quantify leakage flow and windage heating for labyrinth seals with honeycomb lands is critical in understanding gas turbine engine system performance and predicting its component life. Variety of labyrinth seal configurations (number of teeth, stepped or straight, honeycomb cell size) are in use in gas turbines, and for each configuration, there are many geometric factors that can impact a seal's leakage and windage characteristics. This paper describes the development of a numerical methodology aimed at studying the effect of honeycomb lands on leakage and windage heating. Specifically, a three-dimensional computational fluid dynamics (CFD) model is developed utilizing commercial finite volume-based software incorporating the renormalization group (RNG) k-ε turbulence model with modified Schmidt number. The modified turbulence model is benchmarked and fine-tuned based on several experiments. Using this model, a broad parametric study is conducted by varying honeycomb cell size, pressure ratio (PR), and radial clearance for a four-tooth straight-through labyrinth seal. The results show good agreement with available experimental data. They further indicate that larger honeycomb cells predict higher seal leakage and windage heating at tighter clearances compared to smaller honeycomb cells and smooth lands. However, at open seal clearances larger honeycomb cells have lower leakage compared to smaller honeycomb cells.

scholarly journals Calculation of Labyrinth Seals in the Secondary Air System of Aircraft Engine

2014 ◽  
Vol 8 (1) ◽  
pp. 424-430 ◽  
Author(s):  
Andrei Tisarev ◽  
Sergei Falaleev ◽  
Alexandr Vinogradov
Keyword(s):  
Aircraft Engine ◽  
Labyrinth Seal ◽  
Radial Clearance ◽  
Cylindrical Shape ◽  
Labyrinth Seals ◽  
High Pressure Compressor ◽  
Mutual System ◽  
Air System ◽  
Secondary Air ◽  
Engine Systems

The labyrinth seals perform the important functions in the aircraft engine systems operation, which aim to reduce the air leakages and the mutual system interference reduction. The calculation of the labyrinth seal characteristics is performed simply by using the analytical relationships or the modern tools of numerical analysis. However, the seal operation specificity within the system of operating engine secondary streams imposes some additional difficulties manifested in the rotor and stator elements deformation forming a gap. In this paper, we analyzed the formation cases of axis symmetric and asymmetric forms of labyrinth seal gaps. For the case of symmetrical cone gaps formation the correction factors were obtained by using the Fluent analysis to assess the seal characteristics with the conical form of the gaps, compared with the seal with cylindrical shape concentric gaps at the minimum radial clearance. The algorithm of axis symmetric seal deformation at the calculation of the engine secondary air system is described. The asymmetric components of deformations for the rotor and the high-pressure compressor housing are analyzed separately. The high rigidity of the elements contributed to the emergence of low level asymmetric deformation, allowing exclude them at the calculation of the seal characteristics.

Effect of Rub-Grooves on Leakage and Windage Heating in Straight-Through Labyrinth Seals

2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Kali Charan Nayak ◽  
Pradip Dutta
Keyword(s):  
Cell Size ◽  
Gas Turbines ◽  
Three Dimensional ◽  
Labyrinth Seal ◽  
Radial Clearance ◽  
Labyrinth Seals ◽  
Turbine Engine ◽  
Geometric Factors ◽  
Computational Fluid Dynamics Cfd ◽  
Honeycomb Cell

Prediction of leakage flow and windage heating for labyrinth seals with honeycomb lands is critical in understanding gas turbine engine system performance and predicting its component life. There are several labyrinth seal configurations in use in gas turbines, and for each configuration, there are many geometric factors that can impact a seal's leakage and windage characteristics. One of the factors which has not been thoroughly investigated in previously published work is the presence of rub-grooves in the honeycomb land and its impact on seal performance. This paper describes the development of a numerical methodology aimed at studying this effect. Specifically, a three-dimensional (3D) computational fluid dynamics (CFD) model is developed utilizing commercial finite volume-based software incorporating the renormalization group (RNG) k-ε turbulence model. Using this model, a broad parametric study is conducted by varying honeycomb cell size and radial clearance for a four-tooth straight-through labyrinth seal with and without rub-grooves. The results show good agreement with available experimental data. They further indicate that presence of rub-grooves increases seal leakage and decreases windage heating. The absolute levels depend on the clearance and honeycomb cell size.

Analytical Derivatives Technology for Parametric Shape Design and Analysis in Structural Applications

2006 ◽  
Author(s):  
Srikanth Akkaram ◽  
Jean-Daniel Beley ◽  
Bob Maffeo ◽  
Gene Wiggs
Keyword(s):  
Sensitivity Analysis ◽  
Finite Element ◽  
Automatic Differentiation ◽  
Thermal Response ◽  
Aircraft Engine ◽  
Design Parameters ◽  
Shape Design ◽  
Computer Simulation Model ◽  
Structural Applications ◽  
Analytical Derivatives

The ability to perform and evaluate the effect of shape changes on the stress, modal and thermal response of components is an important ingredient in the ‘design’ of aircraft engine components. The classical design of experiments (DOE) based approach that is motivated from statistics (for physical experiments) is one of the possible approaches for the evaluation of the component response with respect to design parameters [1]. Since the underlying physical model used for the component response is deterministic and understood through a computer simulation model, one needs to re-think the use of the classical DOE techniques for this class of problems. In this paper, we explore an alternate sensitivity analysis based technique where a deterministic parametric response is constructed using exact derivatives of the complex finite-element (FE) based computer models to design parameters. The method is based on a discrete sensitivity analysis formulation using semi-automatic differentiation [2,3] to compute the Taylor series or its Pade equivalent for finite element based responses. Shape design or optimization in the context of finite element modeling is challenging because the evaluation of the response for different shape requires the need for a meshing consistent with the new geometry. This paper examines the differences in the nature and performance (accuracy and efficiency) of the analytical derivatives approach against other existing approaches with validation on several benchmark structural applications. The use of analytical derivatives for parametric analysis is demonstrated to have accuracy benefits on certain classes of shape applications.

Practical Implications of Integrating Turbomachinery Into the Air Turborocket

2004 ◽  
Author(s):  
Joshua A. Clough ◽  
Mark J. Lewis
Keyword(s):  
Gas Turbine ◽  
Aircraft Engine ◽  
Launch Vehicle ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Turbine Inlet Temperature ◽  
Turbine Engine ◽  
Space Launch ◽  
Practical Implications

The development of new reusable space launch vehicle concepts has lead to the need for more advanced engine cycles. Many two-stage vehicle concepts rely on advanced gas turbine engines that can propel the first stage of the launch vehicle from a runway up to Mach 5 or faster. One prospective engine for these vehicles is the Air Turborocket (ATR). The ATR is an innovative aircraft engine flowpath that is intended to extend the operating range of a conventional gas turbine engine. This is done by moving the turbine out of the core engine flow, alleviating the traditional limit on the turbine inlet temperature. This paper presents the analysis of an ATR engine for a reusable space launch vehicle and some of the practical problems that will be encountered in the development of this engine.

Hybrid Brush Pocket Damper Seals for Turbomachinery

2000 ◽  
Vol 122 (2) ◽  
pp. 330-336 ◽  
Author(s):  
Hector E. Laos ◽  
John M. Vance ◽  
Steven E. Buchanan
Keyword(s):  
Active Vibration Control ◽  
Design Feature ◽  
Aircraft Engine ◽  
Computer Code ◽  
Labyrinth Seal ◽  
Dual Function ◽  
Rotating Shaft ◽  
Labyrinth Seals ◽  
Low Leakage ◽  
Brush Seal

Pocket damper seals perform a dual function: both sealing the pressurized gas around a rotating shaft and providing large amounts of vibration damping. The annular cavity between the labyrinth seal teeth is subdivided into separate annular cavities around the circumference of the rotor by partitioning walls. Also, the upstream and downstream teeth have different radial clearances to the rotor. These seals have been shown to provide a remarkable amount of direct damping to attenuate vibration in turbomachinery, but they generally leak more than conventional labyrinth seals if both seals have the same minimum clearance. Conversely, brush seals allow less than half the leakage of labyrinth seals, but published test results show no significant amount of damping. They are considered to be a primary choice for the seals in new aircraft engine designs because of their low leakage. This paper will describe a recently invented hybrid brush/pocket damper seal that combines high damping with low leakage. Previous brush seal results were studied and calculations were made to select a brush seal to combine with the pocket damper design. The result is a hybrid seal with high damping and low leakage. A special design feature can also allow active vibration control as a bonus benefit. A computer code written for the original pocket damper seal was modified to include the brush element at the exit blade. Results from the computer code indicate that the hybrid seal can have less leakage than a six bladed (or 6 knives) labyrinth seal along with orders of magnitude more damping. Experimental evaluations of the damping and leakage performance of the hybrid seal are being conducted by the authors. The experimental work reported here tested the damping capability of the new hybrid brush seal by exciting the seal journal through an impedance head. A conventional six-bladed labyrinth seal of the same working dimensions was also tested. The brush hybrid pocket damper seal is found to leak less than the labyrinth seal while producing two to three times more damping than the original pocket damper seal (orders of magnitude more than the conventional labyrinth). [S0742-4795(00)01102-9]

scholarly journals The assessment of commercial flights emissions at Ordu-Giresun Airport, Turkey

2020 ◽  
Vol 314 ◽  
pp. 02006
Author(s):  
I. Orhan
Keyword(s):  
Sensitivity Analysis ◽  
Carbon Monoxide ◽  
Nitrogen Oxides ◽  
Aircraft Engine ◽  
Emission Data ◽  
International Airport ◽  
Engine Emission

Ordu-Giresun International Airport is Turkey’s first and world’s second airport built on the sea. This study provides the pollutant gas emitted from aircraft with carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (NOx) during landing and take-off cycles in Ordu-Giresun International Airport in 2015. It also presents the fuel burnt. For emission calculation, ICAO’s database for aircraft engine emission data and General Directorate of State Airports Authority’s database for flight records were used. In the calculations, a sensitivity analysis was made by taking into consideration the aircraft types and engine types used by the airline companies on the flights to Ordu-Giresun International Airport.

Segmentation Effects on Brush Seal Leakage and Rotordynamic Coefficients

2015 ◽  
Author(s):  
Alexander O. Pugachev ◽  
Manuel Gaszner ◽  
Christos Georgakis ◽  
Paul Cooper
Keyword(s):  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Labyrinth Seal ◽  
Performance Characteristics ◽  
Radial Clearance ◽  
Single Plane ◽  
Rotordynamic Coefficients ◽  
Damping Coefficients ◽  
Brush Seal ◽  
Stiffness And Damping

This paper studies the effect of brush seal segmentation on the seal performance characteristics. A brush-labyrinth sealing configuration arranged of one brush seal downstream and two labyrinth fins upstream is studied experimentally and theoretically. The studied brush seal is of welded design installed with zero cold radial clearance. The brush seal front and back rings as well as the bristle pack are segmented radially in a single plane using the electrical discharge machining technique. The segmentation procedure results in loss of bristles at the site of the cuts altering the leakage flow structure in the seal and its performance characteristics. Two test rigs are used to obtain leakage, as well as rotordynamic stiffness and damping coefficients of the seal at different pressure ratios. The CFD-based model is used to predict the seal performance and to study in detail local changes in the flow field due to the segmentation. A back-to-back comparison of the performance of non-segmented and segmented brush seals, as well as baseline labyrinth seal is provided. The obtained results demonstrate that the segmentation in general negatively affects the performance of the studied brush-labyrinth sealing configuration. However, the segmented brush seal shows increased direct damping coefficients.

Effect of Tooth Bending Damage on the Leakage of Straight-Through Labyrinth Seals

2005 ◽  
Author(s):  
Jinming Xu ◽  
Matthew S. Ambrosia ◽  
David L. Rhode
Keyword(s):  
Flow Pattern ◽  
High Reynolds Number ◽  
Labyrinth Seal ◽  
Quantitative Information ◽  
Radial Clearance ◽  
Labyrinth Seals ◽  
Wall Functions ◽  
Broad Variety ◽  
Volume Algorithm ◽  
High Reynolds

Unavoidable rotordynamic impacting on labyrinth seal teeth sometimes occurs when centrifugal compressors, for example, undergo transients. Consequently, the labyrinth seal teeth are damaged or disfigured in various ways when the surface opposite to the teeth is non-abradable. Thus far, no quantitative information concerning the effect on seal leakage is available. The present work focuses on the effect of seal leakage due to such permanently bent labyrinth seal teeth. The investigation was done numerically by solving the 2-D, axisymmetric RANS equations with a finite-volume algorithm. The high-Reynolds number k-ε turbulence model was used with standard wall functions. A broad variety of tooth seal bending was studied by varying the bending curvature and the length of bending, as well as the after-bend tooth radial clearance. The results show that the bending damage drastically affects the leakage as well as the flow pattern. This is due largely to the altered clearance caused by the bending. However, other bending factors, such as the bending curvature and the percentage of tooth length that is bent, also contribute to the change of leakage and flow pattern.

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