scholarly journals Dynamic Coercivity of Tempered Ferritic Steel Subjected to Creep-Fatigue for Nondestructive Evaluation by Reversible Permeability

2020 ◽  
Vol 10 (5) ◽  
pp. 1809
Author(s):  
Chung Seok Kim

This study aims to characterize nondestructively the creep-fatigue damage of tempered ferritic steel by dynamic coercivity measured by reversible permeability. The creep-fatigue test was achieved under load control with a hold time of 60 s and 600 s. The dynamic coercivity based on the reversible magnetic permeability profiles was successfully obtained on top of the test specimen. Based on these results, we attempted to evaluate the creep-fatigue of tempered ferritic steel with the support of microstructural evaluation such as dislocations and precipitates. The dynamic coercivity decreases with fatigue life fraction and closely related to the number of Cr23C6 precipitates with N0.8 and the dislocation density with ρ0.4 In addition, Vickers’s hardness continuously decreased up to the failure deducing the softening of mechanical strength. In conclusion, it can nondestructively characterize the influence of the precipitates and dislocation density on the dynamic coercivity of ferritic steel during creep-fatigue.

Author(s):  
J. Kusumoto ◽  
H. Watanabe ◽  
A. Kanaya ◽  
K. Ichikawa ◽  
S. Sakurai

In order to develop the life prediction method under creep-fatigue loading for gas turbine combustion transition piece, creep-fatigue tests were carried out on both as-received and aged Ni-based superalloy Nimonic 263. Crack initiation and propagation behaviors for the smooth specimen were observed. An unique relationship was obtained between life fraction and the maximum surface crack length under triangular wave shape loading tests, except the results for the trapezoidal wave loading tests. The latter results were due to the over estimation of the surface crack length at the crack initiation. These were caused from an oxide film break during straining. In the case of removing the oxide film before the measurement of surface crack, the relationship between life fraction and the maximum surface crack length obtained as unique relationship regardless of triangular and trapezoidal strain wave shapes. Using the life prediction method proposed, which is based on maximum surface crack length, the damage of combustion transition piece materials in service was evaluated.


Author(s):  
Hyeong-Yeon Lee ◽  
Se-Hwan Lee ◽  
Jong-Bum Kim ◽  
Jae-Han Lee

A structural test and evaluation on creep-fatigue damage, and creep-fatigue crack initiation have been carried out for a Mod. 9Cr-1Mo steel structural specimen with weldments. The conservatisms of the design codes of ASME Section III subsection and NH and RCC-MR codes were quantified at the welded joints of Mod.9Cr-1Mo steel and 316L stainless steel with the observed images from the structural test. In creep damage evaluation using the RCC-MR code, isochronous curve has been used rather than directly using the creep law as the RCC-MR specifies. A y-shaped steel specimen of a diameter 500mm, height 440mm and thickness 6.35mm is subjected to creep-fatigue loads with two hours of a hold time at 600°C and a primary nominal stress of 30MPa. The defect assessment procedures of RCC-MR A16 guide do not provide a procedure for Mod.9Cr-1Mo steel yet. In this study application of σd method for the assessment of creep-fatigue crack initiation has been examined for a Mod. 9Cr-1Mo steel structure.


2013 ◽  
Vol 794 ◽  
pp. 441-448 ◽  
Author(s):  
G.V. Prasad Reddy ◽  
R. Sandhya ◽  
M.D. Mathew ◽  
S. Sankaran

Low cycle fatigue (LCF) and Creep-fatigue interaction (CFI) behavior of 316LN austenitic stainless steel alloyed with 0.07, 0.11, 0.14, .22 wt.% nitrogen is briefly discussed in this paper. The strain-life fatigue behavior of these steels is found to be dictated by not only cyclic plasticity but also by dynamic strain aging (DSA) and secondary cyclic hardening (SCH). The influence of the above phenomenon on cyclic stress response and fatigue life is evaluated in the present study. The above mentioned steels exhibited both single-and dual-slope strain-life fatigue behavior depending on the test temperatures. Concomitant dislocation substructural evolution has revealed transition in substructures from planar to cell structures justifying the change in slope. The beneficial effect of nitrogen on LCF life is observed to be maximum for 316LN with nitrogen in the range 0.11 - 0.14 wt.%, for the tests conducted over a range of temperatures (773-873 K) and at ±0.4 and 0.6 % strain amplitudes at a strain rate of 3*10-3 s-1. A decrease in the applied strain rate from 3*10-3 s-1 to 3*10-5 s-1 or increase in the test temperature from 773 to 873 K led to a peak in the LCF life at a nitrogen content of 0.07 wt.%. Similar results are obtained in CFI tests conducted with tensile hold periods of 13 and 30 minutes. Fractography studies of low strain rate and hold time tested specimens revealed extensive intergranular cracking.


Author(s):  
Keiji Kubushiro ◽  
Hiroki Yoshizawa ◽  
Takuya Itou ◽  
Hirokatsu Nakagawa

Creep-fatigue properties of candidate materials of 700°C-USC boiler are investigated. The candidate materials are Alloy 230, Alloy 263, Alloy 617 and HR6W. Creep-fatigue tests were conducted at 700°C and the effect of both strain range and hold time were studied. Experimental results showed that at 1.0% strain range, cycles to failure with 60 min strain holding is about 10% of that without strain holding, but at 0.7% strain range, cycles to failure with 60 min strain holding decreases down to about 1% of without strain holding. It appears that cycles to failure is decreased by increasing strain holding time at all tested strain ranges, and the effect of holding time is emphasized at small strain range. These phenomena depend on the kind of alloys.


1999 ◽  
Vol 122 (1) ◽  
pp. 15-21 ◽  
Author(s):  
N. Merah

A study of the notch and frequency effects on fatigue life at high temperature is carried out using notched and unnotched plate specimens of SS 304 under stress-controlled testing conditions. Analysis of the σ-Nf results obtained at 600°C under fatigue and creep-fatigue conditions allowed the generalization of the σ-Nf-Kt relation proposed in an earlier study. Examinations of the experimental data with hold-time testing suggested that in these conditions, the frequency effect should be incorporated in the relationship. Results obtained from the modified relation are in agreement with the experimental data, within a factor of two. Finite element analysis was carried out to determine the state of stresses and strains at the notch root by simulating four creep-fatigue cycles. The computed results indicated that, under zero-to-tension cyclic loading with controlled nominal stress, the maximum local stress at the notch root relaxes; this results in a minimum local stress in compression, and as a consequence, the mean local stress is significantly reduced. The stress relaxation as well as the creep strain accumulation were found to occur only in the vicinity of the notch (within 0.75 mm). The numerical results concerning the local stress relaxation and the time-dependent strain accumulation are used to explain the notch-strengthening effect on life observed in the present study. [S0094-9930(00)00401-7]


Author(s):  
J. K. Wright ◽  
L. J. Carroll ◽  
T.-L. Sham ◽  
N. J. Lybeck ◽  
R. N. Wright

Alloy 617 is the leading candidate material for an intermediate heat exchanger for the very high temperature reactor (VHTR). As part of evaluating the behavior of this material in the expected service conditions, creep–fatigue testing was performed. The cycles to failure decreased compared to fatigue values when a hold time was added at peak tensile strain. At 850°C, increasing the tensile hold duration continued to degrade the creep–fatigue resistance, at least to the investigated strain–controlled hold time of up to 60 minutes at the 0.3% strain range and 240 minutes at the 1.0% strain range. At 950°C, the creep–fatigue cycles to failure are not further reduced with increasing hold duration, indicating saturation occurs at relatively short hold times. The creep and fatigue damage fractions have been calculated and plotted on a creep–fatigue interaction D–diagram. Test data from creep–fatigue tests at 800 and 1000°C on an additional heat of Alloy 617 are also plotted on the D–diagram.


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