scholarly journals A Novel Computer-Controlled Maskless Fabrication Process for Pneumatic Soft Actuators

Actuators ◽  
2020 ◽  
Vol 9 (4) ◽  
pp. 136
Author(s):  
Luke J. Tinsley ◽  
Russell A. Harris

Template-based and additive manufacturing techniques have demonstrated some fabrication routes for creating pneumatic soft actuators. However, as the complexity and capability of the actuators continue to develop, the limitations of these approaches are becoming evident. These include difficulties for design variations, process speed and resolution, material compatibility and scalability, which hinder and restrict both the possible capabilities of the technology and its transition from research to industry. This body of work presents a computer-controlled, maskless manufacturing process with a different approach to allow for high-speed, low-cost and flexible creation of pneumatic soft actuation networks comprising multi-material construction. This was investigated through a bespoke fabrication platform that provides computer-controlled localised plasma treatment to selectively modify the chemical behaviour on the surface of silicone and polyethylene terephthalate (PET) bodies. The altered surface chemistry facilitated selective bond formation between the treated parts of the surface and, consequently, greater design variation and control over the pneumatic chambers that were formed. Selective treatment patterns allowed nonlinear pneumatic chamber designs to be created, and the strength of bonded silicone structures was shown to facilitate large deformations in the actuators. Furthermore, the different interactions between the plasma and silicone were leveraged to achieve feature sizes of <1 mm and treatment speeds of 20 mm2 per second of exposure. Two multi-material pneumatic soft actuators were then fabricated to demonstrate the potential of the platform as an automated manufacturing route for soft actuators.

2018 ◽  
Vol 7 (2.7) ◽  
pp. 398 ◽  
Author(s):  
Kranthi Madala ◽  
Dr K.V. Daya Sagar

The prospect to build robust industrial systems & applications in the field of RFID, mobile &sensor devices, wireless, Internet of Things (IOT) has been provided. In very modern years many IOT applications have been increasingly developed and deployed. In our day to day life controlling and monitoring plays a major role now a days. Using advanced technologies we can monitor and control everything. Be-cause of high speed internet a wonderful feature that came into picture is Remote access. The main objective of this proposed system is for those who are away from their industry and want to control devices by providing technology oriented and low cost system.  


2001 ◽  
Author(s):  
Jahangir S. Rastegar ◽  
Lifang Yuan

Abstract A systematic method is presented for optimal integration of smart actuators into the structure of robot manipulators for the purpose of enabling them to perform smooth object manipulation with smooth actuated joint motions. Here, the motions are considered to be smooth if they do not contain high harmonic components. For optimal positioning of smart actuators in the structure of robot manipulators, a method is developed based on the evaluation of the transmissibility of displacement (velocity and/or force) from the smart actuators to the robot manipulator joint motions and the end-effector displacements (velocity and/or force). A method is then presented for synthesizing actuated joint and object motions to achieve trajectories that do not contain high harmonic components. By minimizing the high harmonic components of the required joint and object motions with properly sized and placed smart actuators, such computer-controlled machines can operate at relatively higher speeds and achieve greater tracking precision with minimal vibration and control problems. A number of numerical examples are provided.


Author(s):  
J. Rastegar ◽  
L. Yuan ◽  
L. Hua

Abstract A systematic method is presented for optimal integration of smart actuators into the structure of robot manipulators for the purpose of enabling them to perform smooth object manipulation with smooth actuated joint motions. Here, the motions are considered to be smooth if they do not contain high harmonic components. For optimal positioning of smart actuators in the structure of robot manipulators, a method is developed based on the evaluation of the transmissibility of displacement (velocity and/or force) from the smart actuators to the robot manipulator joint motions and the end-effector displacements (velocity and/or force). A method is then presented for synthesizing actuated joint and object motions to achieve trajectories that do not contain high harmonic components. By minimizing the high harmonic components of the required joint and object motions with properly sized and placed smart actuators, such computer-controlled machines can operate at relatively higher speeds and achieve greater tracking precision with minimal vibration and control problems. A number of numerical examples are provided.


2015 ◽  
Vol 7 (2) ◽  
Author(s):  
Amir Firouzeh ◽  
Jamie Paik

Intelligent robotic systems that can react to unprogrammed tasks and unforeseen environmental changes require augmented “softness.” Robogami, a low-profile origami robot, addresses intrinsic (material-wise) and extrinsic (mechanism-wise) softness with its multi-degree-of-freedom (DOF) body driven by soft actuators. The unique hardware of the Robogami and its submillimeter thick construction enable diverse transformations as those achievable by the paper origami. The presented Robogami shows the first fully integrated version that has all the essential components including its controller within a thin sheet. Construction of this robot is possible via precise, repeatable, and low cost planar fabrication methods often reserved for microscale fabrications. In this research, we aim at expanding the capabilities of Robogamis by embedding bidirectional actuation, sensing, and control circuit. To assess the performance of the proposed sensors and actuators, we report on the performance of these components in a single module and in the four-legged crawler robot.


Author(s):  
Yuan Wang ◽  
Mohamed E. Saad ◽  
Kang Ni ◽  
Yen Chi Chang ◽  
Cheng-Wei Chen ◽  
...  

Maskless nanolithography is an agile and cost effective approach if their throughputs can be scaled for mass production purposes. Using plasmonic nanolithography (PNL) approach, direct pattern writing was successfully demonstrated with around 20 nm half-pitch at high speed. Here, we report our recent efforts of implementing a high-throughput PNL prototype system with unique metrology and control features, which are designed to use an array of plasmonic lenses to pattern sub-100 nm features on a rotating substrate. Taking the advantage of air bearing surface techniques, the system can expose the wafer pixel by pixel with a speed of ∼10 m/s, much faster than any conventional scanning based lithography system. It is a low-cost, high-throughput maskless approach for the next generation lithography and also for the emerging nanotechnology applications, such as nanoscale metrology and imaging.


Author(s):  
Robert W. Mackin

This paper presents two advances towards the automated three-dimensional (3-D) analysis of thick and heavily-overlapped regions in cytological preparations such as cervical/vaginal smears. First, a high speed 3-D brightfield microscope has been developed, allowing the acquisition of image data at speeds approaching 30 optical slices per second. Second, algorithms have been developed to detect and segment nuclei in spite of the extremely high image variability and low contrast typical of such regions. The analysis of such regions is inherently a 3-D problem that cannot be solved reliably with conventional 2-D imaging and image analysis methods.High-Speed 3-D imaging of the specimen is accomplished by moving the specimen axially relative to the objective lens of a standard microscope (Zeiss) at a speed of 30 steps per second, where the stepsize is adjustable from 0.2 - 5μm. The specimen is mounted on a computer-controlled, piezoelectric microstage (Burleigh PZS-100, 68/μm displacement). At each step, an optical slice is acquired using a CCD camera (SONY XC-11/71 IP, Dalsa CA-D1-0256, and CA-D2-0512 have been used) connected to a 4-node array processor system based on the Intel i860 chip.


TAPPI Journal ◽  
2014 ◽  
Vol 13 (2) ◽  
pp. 17-25
Author(s):  
JUNMING SHU ◽  
ARTHAS YANG ◽  
PEKKA SALMINEN ◽  
HENRI VAITTINEN

The Ji’an PM No. 3 is the first linerboard machine in China to use multilayer curtain coating technology. Since successful startup at the end of 2011, further development has been carried out to optimize running conditions, coating formulations, and the base paper to provide a product with satisfactory quality and lower cost to manufacture. The key challenges include designing the base board structure for the desired mechanical strength, designing the surface properties for subsequent coating operations, optimizing the high-speed running of the curtain coater to enhance production efficiency, minimizing the amount of titanium dioxide in the coating color, and balancing the coated board properties to make them suitable for both offset and flexographic printing. The pilot and mill scale results show that curtain coating has a major positive impact on brightness, while smoothness is improved mainly by the blade coating and calendering conditions. Optimization of base board properties and the blade + curtain + blade concept has resulted in the successful use of 100% recycled fiber to produce base board. The optical, mechanical, and printability properties of the final coated board meet market requirements for both offset and flexographic printing. Machine runnability is excellent at the current speed of 1000 m/min, and titanium dioxide has been eliminated in the coating formulations without affecting the coating coverage. A significant improvement in the total cost of coated white liner production has been achieved, compared to the conventional concept of using virgin fiber in the top ply. Future development will focus on combining low cost with further quality improvements to make linerboard suitable for a wider range of end-use applications, including frozen-food packaging and folding boxboard.


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