Improving nutrient availability in alkaline coal combustion by-products amended with composted animal manures

Author(s):  
Warren Dick ◽  
Yona Chen ◽  
Maurice Watson

Hypothesis and Objectives: We hypothesized that coal combustion products (CCPs), including those created during scrubbing of sulfur dioxide from flue gases, can be used alone or mixed with composted animal manures as effective growth media for plants. Our specific objectives were, therefore, to (1) measure the chemical, physical and hydraulic properties of source materials and prepared mixes, (2) determine the optimum design mix of CCPs and composted animal manures for growth of plants, (3) evaluate the leachate water quality and plant uptake of selected elements from prepared mixes, (4) quantify the interaction between composted animal manures and B concentrations in the mixes, (5) study the availability of P to plants growing in the mixes, and (6) determine the microbial community and siderophores involved in the solubilization of Fe and its transfer to plants. Background: In recent years a major expansion of electricity production by coal combustion has taken place in Israel, the United States and the rest of the world. As a result, a large amount of CCPs are created that include bottom ash, fly ash, flue gas desulfurization (FGD) gypsum and other combustion products. In Israel 100,000 tons of fly ash (10% of total CCPs) are produced each year and in the US a total of 123 million tons of CCPs are produced each year with 71 million tons of fly ash, 18 million tons of bottom ash and 12 million tons of FGD gypsum. Many new scrubbers are being installed and will come on-line in the next 2 to 10 years and this will greatly expand the amount of FGD gypsum. One of the main substrates used in Israel for growth media is volcanic ash (scoria; tuff). The resemblance of bottom coal ash to tuff led us to the assumption that it is possible to substitute tuff with bottom ash. Similarly, bottom ash and FGD gypsum were considered excellent materials for creating growth mixes for agricultural and nursery production uses. In the experiments conducted, bottom ash was studied in Israel and bottom ash, fly ash and FGD gypsum was studied in the US. Major Achievements: In the US, mixes were tested that combine bottom ash, organic amendments (i.e. composts) and FGD gypsum and the best mixes supported growth of tomato, wheat and marigolds that were equal to or better than two commercial mixes used as a positive control. Plants grown on bottom ash in Israel also performed very well and microelements and radionuclides analyses conducted on plants grown on bottom coal ash proved it is safe to ingest the edible organs of these plants. According to these findings, approval to use bottom coal ash for growing vegetables and fruits was issued by the Israeli Ministry of Health. Implications: Bottom coal ash is a suitable substitute for volcanic ash (scoria; tuff) obtained from the Golan Heights as a growth medium in Israel. Recycling of bottom coal ash is more environmentally sustainable than mining a nonrenewable resource. The use of mixes containing CCPs was shown feasible for growing plants in the United States and is now being evaluated at a commercial nursery where red sunset maple trees are being grown in a pot-in-pot production system. In addition, because of the large amount of FGD gypsum that will become available, its use for production of agronomic crops is being expanded due to success of this study.

2013 ◽  
Vol 594-595 ◽  
pp. 465-470 ◽  
Author(s):  
Aeslina binti Abdul Kadir ◽  
Mohd Ikhmal Haqeem Hassan

Over the centuries, concrete is commonly been used in construction world due to its properties. From the conventional concrete until the concrete that has been diversify with innovations, the usefulness is still the same, which is as building materials. One of the innovations called Self-Compaction Concrete (SCC). SCC is a type of concrete that does not require any mechanical compaction at all. This type of concrete will leveled and compacted under its self-weight. Such concrete will accelerate the placement, reduce the labor requirements needed for consolidation, finishing and eliminate environmental pollution. In terms of sustainability, previous researchers have recycled so many waste in SCC for example coal ash, silica fume, hydraulic lime, rice husk ash and fine limestone powder. Recently, recycling fly ash and bottom ash in SCC has grasped the attention of researchers as it demonstrated promising results. Furthermore, previous investigations already confirmed the potential of fly ash and bottom ash in replacing aggregates in SCC represents a better option than landfill and at the same time will decrease pollution problem especially in coal combustion area. This paper reviews the fly ash and bottom ash replacement in SCC.


2003 ◽  
Vol 14 (1) ◽  
pp. 39-49 ◽  
Author(s):  
Peter Brennan

At the present time some 55 million tonnes of Coal Combustion Products (CCPs) are produced each year in Europe (EU 15). These CCPs include combustion residues such as boiler slag, bottom ash and fly ash from different types of boilers as well as desulphurisation products such as spray dry absorption product and FGD gypsum. Out of this total production of 55 million tonnes of CCPs, the amount of coal ash produced is around 47 million tonnes while approximately 8 million tonnes are products obtained from flue gas desulphurisation processes. CCPs are mainly utilised in the building material industry, in civil engineering, in road construction, for construction work in underground coal mining as well as for recultivation and restoration purposes in open cast mining. The majority of CCPs are produced to meet the requirements of standards or other specifications with respect to utilisation in certain areas. The utilisation rate of CCPs differs across European countries depending upon local conditions in respect of issues such as legislation, taxes and climate. The establishment of markets for CCPs has evolved over several decades and has involved a considerable amount of product development and research. As new technologies have been introduced, such as Cleaner Coal Technology (CCT), the power industry has had to adapt by carrying out further development and research to establish both technically and environmentally acceptable utilisation options for CCPs. While much development work has been carried out at a national level, recent years have seen an increasing amount of co-operation between different countries. In Europe an organisation known as ECOBA, the European Association for Coal Combustion, ‥Products has facilitated this.


J ◽  
2021 ◽  
Vol 4 (3) ◽  
pp. 223-232
Author(s):  
Esperanza Menéndez ◽  
Cristina Argiz ◽  
Miguel Ángel Sanjuán

Ground coal bottom ash is considered a novel material when used in common cement production as a blended cement. This new application must be evaluated by means of the study of its pozzolanic properties. Coal bottom ash, in some countries, is being used as a replacement for natural sand, but in some others, it is disposed of in a landfill, leading thus to environmental problems. The pozzolanic properties of ground coal bottom ash and coal fly ash cements were investigated in order to assess their pozzolanic performance. Proportions of coal fly ash and ground coal bottom ash in the mixes were 100:0, 90:10, 80:20, 50:50, 0:100. Next, multicomponent cements were formulated using 10%, 25% or 35% of ashes. In general, the pozzolanic performance of the ground coal bottom ash is quite similar to that of the coal fly ash. As expected, the pozzolanic reaction of both of them proceeds slowly at early ages, but the reaction rate increases over time. Ground coal bottom ash is a promising novel material with pozzolanic properties which are comparable to that of coal fly ashes. Then, coal bottom ash subjected to an adequate mechanical grinding is suitable to be used to produce common coal-ash cements.


2013 ◽  
Vol 67 (2) ◽  
pp. 311-318 ◽  
Author(s):  
Madawala Liyanage Duminda Jayaranjan ◽  
Ajit P. Annachhatre

Investigations were undertaken to utilize flue gas desulfurization (FGD) gypsum for the treatment of leachate from the coal ash (CA) dump sites. Bench-scale investigations consisted of three main steps namely hydrogen sulfide (H2S) production by sulfate reducing bacteria (SRB) using sulfate from solubilized FGD gypsum as the electron acceptor, followed by leaching of heavy metals (HMs) from coal bottom ash (CBA) and subsequent precipitation of HMs using biologically produced sulfide. Leaching tests of CBA carried out at acidic pH revealed the existence of several HMs such as Cd, Cr, Hg, Pb, Mn, Cu, Ni and Zn. Molasses was used as the electron donor for the biological sulfate reduction (BSR) process which produced sulfide rich effluent with concentration up to 150 mg/L. Sulfide rich effluent from the sulfate reduction process was used to precipitate HMs as metal sulfides from CBA leachate. HM removal in the range from 40 to 100% was obtained through sulfide precipitation.


2016 ◽  
Vol 857 ◽  
pp. 400-404
Author(s):  
Tian Yu Xie ◽  
Togay Ozbakkaloglu

This paper presents the results of an experimental study on the behavior of fly ash-, bottom ash-, and blended fly and bottom ash-based geopolymer concrete (GPC) cured at ambient temperature. Four bathes of GPC were manufactured to investigate the influence of the fly ash-to-bottom ash mass ratio on the microstructure, compressive strength and elastic modulus of GPC. All the results indicate that the mass ratio of fly ash-to-bottom ash significantly affects the microstructure and mechanical properties of GPCs


2015 ◽  
Vol 773-774 ◽  
pp. 1261-1265 ◽  
Author(s):  
Aeslina Abdul Kadir ◽  
Mohd Ikhmal Haqeem Hassan ◽  
Syed Khairul Hafizi bin Syed Mohamad

The growing demand for electricity resulted in the construction of many coal fired power plants. The increment of the consumption of coal by power plants lead up to production of coal ash. Coal ash contains a range of toxic elements that may have negative effects to human and environmental health. Fly ash (FA) and bottom ash (BA) are the solid residues and mostly arise from coal combustion that being disposed in large quantities every year. The focus of the study is to determine the leachability of Self-Compacting Concrete (SCC) incorporated with FA and BA by using Static Leachate Test (SLT) method. In this study, FA and BA were collected from Kapar Energy Ventures Coal Power Plant in Selangor. The characteristics of Ordinary Portland cement (OPC), FA and BA were determined by using X-Ray Fluorescent (XRF) technique. The different percentages of FA (replace cement) and BA (replace sand) which is 0%, 10%, 20% and 30% were incorporated respectively into SCC. Ten reactors were set up for the leachability test for each solid specimen by using SLT method. The concentrations of leachate samples were analyzed for selected heavy metals content by using Atomic Absorption Spectroscopy (AAS) method. After 40 days conducting the test, the concentrations of selected heavy metals (As, Mn, Cu, Cr, Zn, Ni, Fe and Pb) in the synthetic acid rain leachates from the SCC specimens were significantly lower than the limit specified by the USEPA and EPAV. Therefore, incorporating of FA and BA up to 30% into SCC is potentially feasible.


2021 ◽  
Vol 1205 (1) ◽  
pp. 012004
Author(s):  
Vít Šmilauer ◽  
Radoslav Sovják ◽  
Šárka Pešková ◽  
Rostislav Šulc ◽  
František Škvára ◽  
...  

Abstract The paper presents a ternary binder development and its utilization in shotcrete. The binder is made from fluidized bed combustion (FBC) fly ash, siliceous fly ash, and Ca(OH)2 addition, now available under the name Sorfix. XRD and TGA identified ettringite and C-S-H as two main hydration products. In addition, thermodynamic modeling verified robustness in terms of space-filling capabilities when varying input oxide composition. Since alkali-free accelerators produce mostly ettringite in Portland-based systems, a fraction of Portland cement was advantageously replaced with the ternary binder, forming early ettringite as well. Extensive testing led to 45% replacement of Portland cement, following J2 curve for early strength gain used commonly in shotcrete tunnel linings. The shotcrete was successfully tested in a mock-up experiment in a 2 m3 Prague served for the full-scale application, utilizing over 1000 tons of Sorfix and saving over 700 tons of CO2


Crystals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1212
Author(s):  
Alaa Mohammed Razzaq ◽  
Dayang Laila Majid ◽  
Uday M. Basheer ◽  
Hakim S. Sultan Aljibori

Fly ash is the main waste as a result of combustion in coal fired power plants. It represents about 40% of the wastes of coal combustion products (fly ash, boiler ash, flue gas desulphurization gypsum and bottom ash). Currently, coal waste is not fully utilized and waste disposal remains a serious concern despite tremendous global efforts in reducing fossil fuel dependency and shifting to sustainable energy sources. Owing to that, employment of fly ash as reinforcement particles in metallic matrix composites are gaining momentum as part of recycling effort and also as a means to improve the specifications of the materials that are added to it to form composite materials. Many studies have been done on fly ash to study composite materials wear characteristics including the effects of fly ash content, applied load, and sliding velocity. Here, particular attention is given to studies carried out on the influence FA content on physical, mechanical, and the thermal behavior of Aluminium-FA composites. Considerable changes in these properties are seen by fly ash refinement with limited size and weight fraction. The advantage of fly ash addition results in low density of composites materials, improvement of strength, and hardness. It further reduces the thermal expansion coefficient and improve wear resistance.


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