scholarly journals Research Summary on the Processing, Mechanical and Tribological Properties of Aluminium Matrix Composites as Effected by Fly Ash Reinforcement

Crystals ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1212
Author(s):  
Alaa Mohammed Razzaq ◽  
Dayang Laila Majid ◽  
Uday M. Basheer ◽  
Hakim S. Sultan Aljibori
Keyword(s):  
Composite Materials ◽  
Fly Ash ◽  
Power Plants ◽  
Bottom Ash ◽  
Metallic Matrix ◽  
Weight Fraction ◽  
Combustion Products ◽  
Coal Waste ◽  
Matrix Composites ◽  
Coal Combustion Products

Fly ash is the main waste as a result of combustion in coal fired power plants. It represents about 40% of the wastes of coal combustion products (fly ash, boiler ash, flue gas desulphurization gypsum and bottom ash). Currently, coal waste is not fully utilized and waste disposal remains a serious concern despite tremendous global efforts in reducing fossil fuel dependency and shifting to sustainable energy sources. Owing to that, employment of fly ash as reinforcement particles in metallic matrix composites are gaining momentum as part of recycling effort and also as a means to improve the specifications of the materials that are added to it to form composite materials. Many studies have been done on fly ash to study composite materials wear characteristics including the effects of fly ash content, applied load, and sliding velocity. Here, particular attention is given to studies carried out on the influence FA content on physical, mechanical, and the thermal behavior of Aluminium-FA composites. Considerable changes in these properties are seen by fly ash refinement with limited size and weight fraction. The advantage of fly ash addition results in low density of composites materials, improvement of strength, and hardness. It further reduces the thermal expansion coefficient and improve wear resistance.

scholarly journals Mineralogical and Chemical Characteristics of Coal Ashes from Two High-Sulfur Coal-Fired Power Plants in Wuhai, Inner Mongolia, China

Minerals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 323 ◽  
Author(s):  
Qiang Wei ◽  
Weijiao Song
Keyword(s):  
Trace Elements ◽  
Inner Mongolia ◽  
Power Plants ◽  
Bottom Ash ◽  
Distribution Patterns ◽  
Combustion Products ◽  
Chemical Characteristics ◽  
Fly Ashes ◽  
Coal Combustion Products ◽  
Coal Ashes

The mineralogical and chemical characteristics of the feed coals and coal combustion products (CCPs) from two power plants (Xilaifeng and Damo) that consume coals from the Wuda Coalfield, Inner Mongolia, were investigated, using XRD, SEM–EDS, XRF, and ICP-MS. The feed coals from Xilaifeng and Damo are both of high ash yield (52.93% and 48.36%, respectively), and medium and high total sulfur content (2.22% and 3.32%, respectively). The minerals in the feed coals are primarily composed of kaolinite, quartz, illite, pyrite, and, to a lesser extent, gypsum and anatase. In addition to the elevated incompatible elements (Nb, Ta, Zr, Hf and Th), Li and Hg are enriched in the feed coals from the Xilaifeng and Damo power plants, respectively. Rare earth elements and yttrium (REY) are more enriched in the feed coals from Xilaifeng (194 μg/g) than those of Damo (93.9 μg/g). The inorganic phases of CCPs from both power plants are mainly composed of amorphous phase, quartz, hematite, illite, and anhydrite. Compared with the feed coals, concentrations of most trace elements in the CCPs are elevated, and they are preferentially enriched in the fly ashes relative to the bottom ashes (*f/b > 1), especially F, As, Sr, Mo, Se, and Hg (*f/b > 2.5). Furthermore, most trace elements (Xilaifeng: excluding Li, Cr, Co, Ni, Rb, Nb and Cs; Damo: excluding Li, V, Cr, Co, Ni, Cu, Zn, Ga, Rb, Cs and Ba) are more enriched in the (fine) fly ashes relative to the laboratory high-temperature coal ashes (HTAs). The REY barely differentiate in either the fly ash or bottom ash from Xilaifeng. In contrast, the REY in the fine and coarse fly ashes from Damo have very similar H-type distribution patterns with negative Ce and slightly positive Y anomalies. Attention should be paid to the enriched toxic elements (including F, As and Hg) in the fly ashes from both power plants due to possible adverse environmental effect.

scholarly journals Mineralogical and Environmental Geochemistry of Coal Combustion Products from Shenhuo and Yihua Power Plants in Xinjiang Autonomous Region, Northwest China

Minerals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 496 ◽  
Author(s):  
Wu ◽  
Li ◽  
Zhuang ◽  
Querol ◽  
Moreno ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Inductively Coupled Plasma ◽  
Power Plants ◽  
Environmental Geochemistry ◽  
Combustion Products ◽  
Coal Combustion Products ◽  
X Ray ◽  
Inductively Coupled ◽  
Xinjiang Autonomous Region

The mineralogical and geochemical characteristics of feed coals and coal combustion products (CCPs) from the Shenhuo and Yihua Power Plants in Xinjiang Autonomous Region, were studied by means of proximate analysis, Power X-ray diffraction (XRD), scanning electron microscopy with Energy Dispersive X-ray analyzer (SEM-EDX), inductively coupled plasma atomic emission spectrometry (ICP-MS) and inductively coupled plasma mass spectrometry (ICP-AES). The environmental geochemistry of CCPs was evaluated by Al-normalized enrichment factor as well as European Standard EN-12457 leaching test. Two feed coals have the characteristics of low sulfur content, medium to high volatiles matter yields, medium moisture content, super low to medium ash yield, medium to high calorific value and low mineral content. The main crystalline facies in fly ash and slag are quartz and mullite, with a small amount of calcite, and some unburned carbon. Hematite, SrSO4 and barite also can be observed in fly ashes by SEM. Typical plerophere occurs in fine fly ash rather than the coarse fly ash. The concentration of most trace elements in CCPs falls within the lower concentration range of European fly ashes. With respect to the partitioning behavior of trace elements during coal combustion, S is highly volatile, and Mg, Na, Zn, B, Co, As, Nb, Zr, Cu and K also show certain volatility, which may to some extent emit to the atmosphere. Furthermore, leaching experiments show that leachable concentrations of most of the potentially toxic elements in CCPs are low, and the CCPs fall in the range between inert and nonhazardous landfill material regulated by the 2003/33/EC Decision.

scholarly journals Preparation of Synthetic Zeolites from Coal Fly Ash by Hydrothermal Synthesis

Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1267
Author(s):  
David Längauer ◽  
Vladimír Čablík ◽  
Slavomír Hredzák ◽  
Anton Zubrik ◽  
Marek Matik ◽  
...  
Keyword(s):  
Fly Ash ◽  
Coal Combustion ◽  
Power Plants ◽  
Coal Fly Ash ◽  
Thermal Power ◽  
Product Analysis ◽  
Coal Combustion Products ◽  
X Ray ◽  
Wide Range ◽  
Silica Alumina

Large amounts of coal combustion products (as solid products of thermal power plants) with different chemical and physical properties cause serious environmental problems. Even though coal fly ash is a coal combustion product, it has a wide range of applications (e.g., in construction, metallurgy, chemical production, reclamation etc.). One of its potential uses is in zeolitization to obtain a higher added value of the product. The aim of this paper is to produce a material with sufficient textural properties used, for example, for environmental purposes (an adsorbent) and/or storage material. In practice, the coal fly ash (No. 1 and No. 2) from Czech power plants was firstly characterized in detail (X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy with energy dispersive X-ray analysis (SEM-EDX), particle size measurement, and textural analysis), and then it was hydrothermally treated to synthetize zeolites. Different concentrations of NaOH, LiCl, Al2O3, and aqueous glass; different temperature effects (90–120 °C); and different process lengths (6–48 h) were studied. Furthermore, most of the experiments were supplemented with a crystallization phase that was run for 16 h at 50 °C. After qualitative product analysis (SEM-EDX, XRD, and textural analytics), quantitative XRD evaluation with an internal standard was used for zeolitization process evaluation. Sodalite (SOD), phillipsite (PHI), chabazite (CHA), faujasite-Na (FAU-Na), and faujasite-Ca (FAU-Ca) were obtained as the zeolite phases. The content of these zeolite phases ranged from 2.09 to 43.79%. The best conditions for the zeolite phase formation were as follows: 4 M NaOH, 4 mL 10% LiCl, liquid/solid ratio of 30:1, silica/alumina ratio change from 2:1 to 1:1, temperature of 120 °C, process time of 24 h, and a crystallization phase for 16 h at 50 °C.

Characterization of Coal Fly Ash, Bottom Ash and their Possibilities as Catalysts for Biodiesel Production

2021 ◽  
Vol 904 ◽  
pp. 413-418
Author(s):  
Wilasinee Kingkam ◽  
Sasikarn Nuchdang ◽  
Dussadee Rattanaphra
Keyword(s):  
Fly Ash ◽  
Palm Oil ◽  
Power Plants ◽  
Coal Fly Ash ◽  
Bottom Ash ◽  
Biodiesel Production ◽  
Catalyst Loading ◽  
Free Lime ◽  
Operation Conditions ◽  
Class C

Coal fly ash (CFA) and bottom ash (BA) obtained from coal fired power plants in Thailand and local supplier were characterized using XRF, XRD and N2 adsorption-desorption techniques. Their possibilities for conversion of palm oil into biodiesel were investigated. Selected CFA was also modified with lanthanum (La) at different La loading and the influence of La loading on biodiesel conversion was evaluated. The resulted showed that the Class C CFA as contained large amount of CaO (free lime) could catalyze the transesterification to achieve the highest FAME content of 89% under the operation conditions; the reaction temperature of 200 °C, the reaction pressure of 39 bars, the catalyst loading of 5 wt% of oil, the molar of oil to methanol of 1:30 and the stirring speed of 600 rpm for 5 h. The addition of La on the Class C CFA had a negative effect on conversion of palm oil. The FAME content decreased gradually from 89 to 62% with increasing La loading from 0 to 1 wt%.

scholarly journals Preparation and Microstructure Characteristics of Aluminium 6061 Alloy Based Metal Matrix Composite

2019 ◽  
Vol 9 (2S4) ◽  
pp. 465-468
Keyword(s):  
Metallic Matrix ◽  
Weight Fraction ◽  
Stir Casting ◽  
Scientific Discipline ◽  
Carbide Powder ◽  
Matrix Composites ◽  
Metallic Matrix Composites ◽  
Casting Technique ◽  
Special Weight

The role of engineering substances within the improvement of cutting-edge era like metallic Matrix Composites (MMCs) have evoked a eager hobby nowadays for capacity programs in aerospace and car industries as a result of their advanced power. Aluminium (6061) and Boron Carbide (Powder) is chosen for reinforcement material and matrix respectively. Al–B4C composites containing special weight probabilities 3.5 %, 7.0% and 10.5% of B4C have been fabricated by way of stir casting Technique. Experiments are conducted with the aid of various weight fraction of B4C (3.5%, 7.0% and 10.5%), at the same time as maintaining all other parameters regular. The compositions of their small structural options are determined through scientific discipline magnifier..

Fabrication and Characterization of A356-Basalt Ash-Fly Ash Composites Processed by Stir Casting Method

2017 ◽  
Vol 25 (3) ◽  
pp. 209-214 ◽  
Author(s):  
G. Venkatachalam ◽  
A. Kumaravel
Keyword(s):  
Fly Ash ◽  
Impact Strength ◽  
Hybrid Composites ◽  
Cost Effective ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Method ◽  
The Matrix

This paper presents the characterization of A356 composite reinforced with fly ash and basalt ash produced by stir casting method. Aluminium metal matrix composites (AMC) are used in wide variety of applications such as structural, aerospace, marine, automotive etc. Stir casting is cost effective manufacturing process and it is useful to enhance the attractive properties of AMCs. Three sets of hybrid AMC are prepared by varying the weight fraction of the reinforcements (3% basalt + 7% fly ash, 5% basalt + 5% fly, 7% basalt + 3% fly ash). The effect of reinforcements on the mechanical properties of the hybrid composites such as hardness, tensile, compressive and impact strength were studied. The obtained results reveal that tensile, compressive and impact strength was increased when weight fraction of fly ash increased, whereas the hardness increases when weight fraction of the basalt ash increased. Microscopic study reveals the dispersion of the reinforcements in the matrix.

Regression Modeling and Experimental Investigations on Ageing Behavior of Nano-Fly Ash Reinforced Al-10wt%Mg Alloy Matrix Composites

2018 ◽  
Vol 6 (2) ◽  
pp. 36-49
Author(s):  
Srinivasa Prasad Katrenipadu ◽  
Swami Naidu Gurugubelli
Keyword(s):  
Fly Ash ◽  
Regression Model ◽  
Weight Fraction ◽  
Stir Casting ◽  
Mg Alloy ◽  
Peak Hardness ◽  
Experimental Investigations ◽  
Matrix Composites ◽  
Casting Method ◽  
Alloy Matrix

Nano-fly ash particles reinforced Al-10wt%Mg alloy matrix composites produced by stir-casting method were tested for their ageing response. Ageing studies were performed at 160 °C, 200 °C and 240 °C temperatures and a maximum peak hardness of 142 VHN was observed during ageing at 200 °C for the composite with 10 wt% nano fly ash reinforcement. This is due to rapid nucleation and growth of βI particles at this temperature. Experiments were designed for different compositions and different ageing temperatures on the basis of the Design of Experiments technique. The factorial design is considered to improve the reliability of results and to reduce the size of experimentation without loss of accuracy. A model to predict the ageing behaviour of the composites was developed with the terms of 5, 10 and 15% weight fraction of fly ash at 160 °C, 200 °C and 240 °C ageing temperatures. The developed regression model was validated by statistical software MINITAB-R17.1.0. It was found that the developed regression model could be effectively used to predict the ageing behavior at 95% confidence level.

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