scholarly journals Design and Fabrication of 5 Ton Hydraulic Press Machine

2020 ◽  
pp. 22-30
Author(s):  
Mohammed Iqbal Khatib ◽  
Roshan Zameer Ahmed ◽  
Md Saud Uddin ◽  
Mohammad Abdul Rahman ◽  
Mohd Rahman Shareef ◽  
...  
Keyword(s):  
Hydraulic System ◽  
Compressive Force ◽  
Design Procedure ◽  
Hydraulic Cylinder ◽  
Hydraulic Press ◽  
Mass Minimization ◽  
Main Components ◽  
The Cost ◽  
Crucial Part ◽  
Press Table

A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. Frame, hydraulic cylinder and press table are the main components of the hydraulic press. In this project press frame, cylinder and press table are designed by the design procedure. They are analyzed to improve their performance and quality for press working operation. Using the optimum resources possible in designing the hydraulic press components can effect reduction in the cost by optimizing the weight of material utilized for building the structure. An attempt has been made in this direction to reduce the volume of material. So in this paper we consider an industrial application project consisting of mass minimization of H frame type hydraulic press. This press has to compensate the forces acting on the working plates and has to fulfill certain critical constraints. Here we use implementation for analysis and optimization of hydraulic press. The aim of this paper is to integrate the mechanical system of hydraulic press with hydraulic system to facilitate the ease of operation to manufacture the smaller parts in a bulk. In the present scenario, time constrain is a crucial part for completion of any production process. Thus with the aid of automization, the production time can be reduced as well as higher degree of accuracy can be achieved as the human efforts will be alleviated. Thus an attempt has been made to provide the smooth and rapid functioning of press work with the help of hydraulic system.

scholarly journals Mini Hydraulic Press

2021 ◽  
pp. 411-414
Author(s):  
Prof. Kare. K. M ◽  
Ganesh Dattatrya Ghogare ◽  
Nikhil Balasaheb Kirdakar ◽  
Kiran Mahadev ◽  
Gaikwad Akshay Madhukar Nevase
Keyword(s):  
High Pressure ◽  
Power Transmission ◽  
Compressive Force ◽  
Hydraulic Cylinder ◽  
Liquid System ◽  
Hydraulic Press ◽  
Force Generation ◽  
Simple Application ◽  
Main Components ◽  
Press Table

A hydraulic press is a device (see machine press) using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical lever, and was also known as a Bramah press after the inventor, Joseph Bramah, of England. He invented and was issued a patent on this press in 1795. A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. Frame, hydraulic cylinder and press table are the main components of the hydraulic press. Hence a hydraulic press is a machine that makes use of the pressure exerted on the fluids to crush, straighten or mould. The concept of the hydraulic press is based on Pascal's theory, which states that when pressure is applied on fluids in an enclosed system, the pressure throughout the system always remains constant. In hydraulic press, the force generation, transmission and amplification are achieved using fluid under pressure. The liquid system exhibits the characteristics of a solid and provides a very positive and rigid medium of power transmission and amplification. In a simple application, a smaller piston transfers fluid under high pressure to a cylinder having a larger piston area, thus amplifying the force. There is easy transmissibility of large amount of energy with practically unlimited force amplification.

scholarly journals Design and Optimization of 200 Ton H- Type Hydraulic Press

2021 ◽  
Vol 309 ◽  
pp. 01155
Author(s):  
G. Jamuna Rani ◽  
Rao. P Gangadhara ◽  
Konuru Srinivasa Rao ◽  
M. Ravi Teja
Keyword(s):  
Metal Forming ◽  
Compressive Force ◽  
High Strength ◽  
Hydraulic Cylinder ◽  
Honeycomb Structure ◽  
Hydraulic Press ◽  
Element Analysis ◽  
Design And Optimization ◽  
Minimal Weight ◽  
Output Quality

A hydraulic press is a machine using a hydraulic cylinder to generate a compressive force. The hydraulic press works on Pascal’s principle, which states that the pressure throughout a closed system is constant. Hydraulic presses are commonly used for forging, clinching, moulding, blanking, punching, deep drawings and metal forming operations.200-ton capacity hydraulic frame and cylinder are modelled using Solidworks and analysed by solidworks simulation using finite element analysis. The objective of the project is to optimize the total mass and cost of hydraulic press while assuring adequate stiffness by using honeycomb structure on ram. Honey comb structures allows the minimization of material used to reach minimal weight and minimal material cost by providing high strength without compromising the output quality.

Exergoeconomic analysis of renewable multi-generation system

2020 ◽  
pp. 99-111
Author(s):  
Vontas Alfenny Nahan ◽  
Audrius Bagdanavicius ◽  
Andrew McMullan
Keyword(s):  
Capital Investment ◽  
Combined Cycle ◽  
Asian Countries ◽  
Generation System ◽  
Integrated Gasification Combined Cycle ◽  
Heating And Cooling ◽  
Integrated Gasification ◽  
Exergoeconomic Analysis ◽  
Main Components ◽  
The Cost

In this study a new multi-generation system which generates power (electricity), thermal energy (heating and cooling) and ash for agricultural needs has been developed and analysed. The system consists of a Biomass Integrated Gasification Combined Cycle (BIGCC) and an absorption chiller system. The system generates about 3.4 MW electricity, 4.9 MW of heat, 88 kW of cooling and 90 kg/h of ash. The multi-generation system has been modelled using Cycle Tempo and EES. Energy, exergy and exergoeconomic analysis of this system had been conducted and exergy costs have been calculated. The exergoeconomic study shows that gasifier, combustor, and Heat Recovery Steam Generator are the main components where the total cost rates are the highest. Exergoeconomic variables such as relative cost difference (r) and exergoeconomic factor (f) have also been calculated. Exergoeconomic factor of evaporator, combustor and condenser are 1.3%, 0.7% and 0.9%, respectively, which is considered very low, indicates that the capital cost rates are much lower than the exergy destruction cost rates. It implies that the improvement of these components could be achieved by increasing the capital investment. The exergy cost of electricity produced in the gas turbine and steam turbine is 0.1050 £/kWh and 0.1627 £/kWh, respectively. The cost of ash is 0.0031 £/kg. In some Asian countries, such as Indonesia, ash could be used as fertilizer for agriculture. Heat exergy cost is 0.0619 £/kWh for gasifier and 0.3972 £/kWh for condenser in the BIGCC system. In the AC system, the exergy cost of the heat in the condenser and absorber is about 0.2956 £/kWh and 0.5636 £/kWh, respectively. The exergy cost of cooling in the AC system is 0.4706 £/kWh. This study shows that exergoeconomic analysis is powerful tool for assessing the costs of products.

Optimally Sensitive and Efficient Compact Loudspeakers for Low Audio Frequencies

2007 ◽  
Vol 38 (7) ◽  
pp. 11-17
Author(s):  
Ronald M. Aarts
Keyword(s):  
Optimality Criterion ◽  
Low Frequency ◽  
Audio Signal ◽  
Design Procedure ◽  
Frequency Range ◽  
Force Factor ◽  
Low Frequencies ◽  
Limited Frequency ◽  
The Cost ◽  
Higher Sensitivity

Conventionally, the ultimate goal in loudspeaker design has been to obtain a flat frequency response over a specified frequency range. This can be achieved by carefully selecting the main loudspeaker parameters such as the enclosure volume, the cone diameter, the moving mass and the very crucial “force factor”. For loudspeakers in small cabinets the results of this design procedure appear to be quite inefficient, especially at low frequencies. This paper describes a new solution to this problem. It consists of the combination of a highly non-linear preprocessing of the audio signal and the use of a so called low-force-factor loudspeaker. This combination yields a strongly increased efficiency, at least over a limited frequency range, at the cost of a somewhat altered sound quality. An analytically tractable optimality criterion has been defined and has been verified by the design of an experimental loudspeaker. This has a much higher efficiency and a higher sensitivity than current low-frequency loudspeakers, while its cabinet can be much smaller.

A Coupled Temperature-Displacement Numerical Analysis of Hydraulic Press Workspace

2016 ◽  
Author(s):  
Jakub Jirasko ◽  
Antonin Max ◽  
Radek Kottner
Keyword(s):  
Numerical Analysis ◽  
Computational Model ◽  
Automotive Industry ◽  
Elevated Temperatures ◽  
Compressive Force ◽  
Hydraulic Press ◽  
Metallic Materials ◽  
Pressing Force ◽  
Stress Criterion ◽  
The Press

The analysis is performed on a hydraulic press which is intended for use in the automotive industry and is a part of a production line. The final phase of manufacture of interior and acoustic parts takes place in this press. These interior and acoustic parts are made of sandwich fabric which is inserted into the heated mould of the press and by treatment with a defined pressure (or, more precisely, a defined compression) and temperature, it is formed into its final shape. This press has a frame with four columns and it is not preloaded. Two double acting hydraulic cylinders placed on an upper cross beam exert the compressive force. Due to continuously increasing demands on the accuracy and quality of products not only in the automotive industry, it is necessary to ensure compliance with the accuracy of certain values of machine operation. Especially in this case, the value of accuracy substantially depends on the clamping plates of the press, for which a certain value of flatness is required, both at room temperature and at elevated temperatures. To achieve this accuracy, it is necessary to guarantee sufficient stiffness of the machine to resist the pressing force with the smallest deformation possible. Another crucial factor affecting the accuracy of the machine is heating of the heated clamping plates. Unequal heating of parts of the frame causes additional deformation that has to be quantified and eliminated. The main aim was to verify the design of the press by numerical computation and gather knowledge for modifying the topological design of the press so that it fulfils the required customer parameters of flatness and parallelism for different types of loading. A computational model of the press was created for the numerical solution of a coupled temperature-displacement numerical analysis. The analysis was performed using the finite element method in Abaqus software. The press is symmetrical in two orthogonal planes and the load of the press is considered to be centric. On the basis of these two factors it was possible to carry out the analysis by considering only a quarter of the press. The analysis was used to investigate the effects of static and combined loads from the pressing force and heat on the press. The influence of a cooling circuit located in the press frame for the reduction of frame deformation (and deformation of clamping plates) was investigated. Contacts were defined among individual parts to ensure the computational model had characteristics as close as possible to the real press. The analysis was solved as stationary, on the basis that the cooling of the tool between individual pressing cycles is negligible. The insulating plates are made of a particulate composite material which was considered to have isotropic properties depending on the temperature. For strength evaluation of composite materials all individual components of the stress tensor were examined according to the maximum stress criterion. Hook’s law was considered to be valid for the metallic materials. Von Mises criterion was used to evaluate the strength of the metallic materials. The geometry of the press was discretized using 3D linear thermally coupled brick elements with 8 nodes and full integration (C3D8T). There were approximately 174,000 elements in total. Design procedures for designing a press frame with higher work accuracy (flatness) were proposed with the example of the simplified model of the press table. With these methods it is possible to achieve times higher accuracy than is achieved with conventional method.

Design and Manufacturing of Cylinder-Beam Integrated Hydraulic Press

2013 ◽  
Vol 397-400 ◽  
pp. 157-161
Author(s):  
Wei Wei Zhang ◽  
Xiao Song Wang ◽  
Shi Jian Yuan ◽  
Zhong Ren Wang
Keyword(s):  
Driving Force ◽  
Geometric Dimension ◽  
Hydraulic Cylinder ◽  
Hydraulic Press ◽  
Force Distribution ◽  
Section Modulus ◽  
The Press ◽  
The World ◽  
Design And Manufacturing ◽  
Institute Of Technology

For a cylinder-beam integrated hydraulic press (CBIHP), the hydraulic cylinder is also functioned as an upper beam. It is the key structural component that outputs the driving force to forge parts. Compared with the traditional three-beam and four-column hydraulic press which has a cylindrical hydraulic cylinder, the structure and force distribution are significantly different for CBIHP. It is able to have higher nominal force and larger section of plunger which the pressure is applied on when the contour geometric dimension is the same. Also, CBIHP has lighter weight and larger section modulus when the nominal force is the same than the traditional hydraulic press. Finally, a 6300KN cylinder-beam integrated hydraulic press, which is the first CBIHP in the world and designed by Harbin Institute of Technology (HIT) in 2012, is also introduced in this paper. It can be seen from the results of numerical simulation for the CBIHP that both of the stresses and displacements on the press in the loading process are allowable.

Subsea Production Layout: Design and Cost

2017 ◽  
Author(s):  
Cheng Hong ◽  
Yuxi Wang ◽  
Jiankun Yang ◽  
Yuri M. Berbert ◽  
Marcelo I. Lourenço ◽  
...  
Keyword(s):  
Design Procedure ◽  
Layout Design ◽  
Harsh Environment ◽  
Deep Waters ◽  
Complex Design ◽  
Hybrid Solution ◽  
New Ideas ◽  
Water Field ◽  
The Cost ◽  
Very High

The development of a subsea field implies a complex design procedure with very high costs involved. The combination of low oil price, harsh environment, very deep waters and high drilling costs has emphasized the need for new ideas to reduce both CAPEX and OPEX. The paper considers different subsea layout scenarios of a typical deep water field. Each scenario is optimized considering pipeline length, equipment cost and flow assurance. The software QUE$TOR is then applied to estimate the cost of each optimized scenario. Two of them are selected for further studies, FPSO connected to six slots subsea manifolds, and subsea separator connected to eight slots cluster manifolds with tie-back to an existing platform. The latter representing a hybrid solution based on the subsea-to-shore concept. Cost and technical feasibility are considered in order to evaluate the two scenarios.

Design and Integrated Simulation of the Electro-Hydraulic Servo System Based on AMESim and Matlab

2010 ◽  
Vol 44-47 ◽  
pp. 1355-1359 ◽  
Author(s):  
Xiang Xu ◽  
Zhi Xiong Li ◽  
Hong Ling Qin
Keyword(s):  
Control System ◽  
Design Method ◽  
Design Procedure ◽  
Servo System ◽  
Hydraulic Cylinder ◽  
Fast Response ◽  
Simulation Design ◽  
Integrated Simulation ◽  
Hydraulic Servo ◽  
Hydraulic Servo System

Since electro-hydraulic servo system has fast response and highest control accuracy, it has been widely used in industrial application, including aircraft, mining, manufacturing, and agriculture, etc. With the fast development of computer science, it is feasible and available to evaluate the performance of the designed control system via virtual simulation before the practical usage of the system. In order to optimize the design procedure of the electro-hydraulic proportional controller, the co-simulation design method based on AMESim-Matlab is presented for the electro-hydraulic servo system in this paper. High accuracy of the mathematical model of electro-hydraulic servo system was full-fitted by the use of AMESim, and the advantage of high solving precision for large amount of calculation was full played using Matlab. The PID controller was employed to realize the efficient control of the motion of the hydraulic cylinder. The united simulation technique was adopted to verify the good performance of the designed control system. The simulation results suggest that the proposed method is effective for the design of electro-hydraulic servo systems and thus has application importance.

Fault diagnosis of hydraulic system in large forging hydraulic press

Measurement ◽  
2014 ◽  
Vol 49 ◽  
pp. 390-396 ◽  
Author(s):  
Xian-bin Fu ◽  
Bin Liu ◽  
Yu-cun Zhang ◽  
Li-na Lian
Keyword(s):  
Fault Diagnosis ◽  
Hydraulic System ◽  
Hydraulic Press ◽  
Large Forging

Hydraulic Model and Simulation Analysis for Monorail Brake System

2013 ◽  
Vol 278-280 ◽  
pp. 350-353 ◽  
Author(s):  
Feng Gao ◽  
Lin Jing Xiao ◽  
Shuai Guo ◽  
Hong Gang Ma
Keyword(s):  
Hydraulic System ◽  
Simulation Analysis ◽  
Hydraulic Cylinder ◽  
Mine Safety ◽  
Brake System ◽  
Flow Area ◽  
Throttle Valve ◽  
Model And Simulation ◽  
Spring Force ◽  
Unloading Time

This paper mainly analyzes the hydraulic system principle during the monorail braking, and come to a conclusion that the spring stiffness and the throttle valve flow area are main factors affect the brake system. Then we use the MSC.EASY5 to modeling the hydraulic system, and simulate the unloading time of hydraulic cylinder under the spring force, the result shows that, the response time of a braking system can meet the requirement of the coal mine safety regulation, and change the flow area of throttle valve will affect the brake system.

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