scholarly journals Kalman filter design for real-time estimation of modal parameters and cutting force coefficients for determining the dynamic stability of high-speed low-radial-immersion milling processes

2014 ◽  
Author(s):  
Josiah A. Bryan
Author(s):  
Josiah A. Bryan ◽  
Roger C. Fales

A high-speed milling system is considered, which is prone to chatter vibration, a stability condition dependent on system parameters (e.g., cutting force coefficients). This work is motivated by the need for model parameters which can be used in stability analysis. An Extended Kalman Filter (EKF) is proposed to estimate cutting force coefficients for each tooth in a low-radial-immersion milling process to aid chatter stability prediction. The proposed EKF utilizes tool deflection measurements and no force measurements. The model used in the EKF is found to be observable, a quality required to achieve valid state estimations. Running the EKF with experimental tool deflection measurements produces estimates of cutting force coefficients that result in good correlation between simulation (using the estimated coefficients) and experiment. Such an EKF may help customize chatter stability analysis to any particular tool-workpiece system.


2008 ◽  
Vol 15 (3-4) ◽  
pp. 299-306 ◽  
Author(s):  
Tadeusz Uhl ◽  
Maciej Petko ◽  
Grzegorz Karpiel ◽  
Andrzej Klepka

In this paper the recursive method for modal parameters estimation is formulated and verified. Formulated algorithms are implemented in the FPGA electronic chip. As a result, the modal parameters and confidence bounds for the modal parameters are obtained in real time. The algorithms and their implementations are tested on laboratory test rig data and applied to – flight modal analysis of an airframe structure.


2010 ◽  
Vol 97-101 ◽  
pp. 1849-1852
Author(s):  
Tong Yue Wang ◽  
Ning He ◽  
Liang Li

Thin-walled structure is easy to vibrate in machining. The dynamic milling model of thin-walled workpiece is analyzed based on the analysis of degrees in two perpendicular directions of machine tool-workpiece system. In high speed milling of 2A12 aluminum alloy, the compensation method based on the modification of inertia effect is proposed and accurate cutting force coefficients are obtained. The machining system is divided into “spindle-cutter” and “workpiece-fixture” two sub-systems and the modal parameters of two sub-systems are acquired via modal analysis experiments. Finally, the stability lobes for high speed milling of 2A12 thin-walled workpiece are obtained by the use of these parameters. The results are verified against cutting tests.


Author(s):  
Alberto Ferrari ◽  
Pieter Ginis ◽  
Michael Hardegger ◽  
Filippo Casamassima ◽  
Laura Rocchi ◽  
...  

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