Development of ultra fine grained structure (UFG) on AA6061 and reinforced with CuO composite through equal channel angular pressing (ECAP) process

2018 ◽  
Vol 28 (4) ◽  
pp. 481-494
Author(s):  
S SENTHIL MURUGAN ◽  
K MAHESWARN
Keyword(s):  
Equal Channel Angular Pressing ◽  
Fine Grained ◽  
Angular Pressing ◽  
Ecap Process ◽  
Fine Grained Structure

scholarly journals STRUCTURE AND PROPERTIES OF AZ31 MAGNESIUM ALLOY AFTER COMBINATION OF HOT EXTRUSION AND ECAP

2017 ◽  
Vol 23 (3) ◽  
pp. 222 ◽  
Author(s):  
Ondřej Hilšer ◽  
Stanislav Rusz ◽  
Wojciech Maziarz ◽  
Jan Dutkiewicz ◽  
Tomasz Tański ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Hot Extrusion ◽  
Az31 Magnesium Alloy ◽  
Initial State ◽  
Fine Grained ◽  
Angular Pressing ◽  
Ecap Process ◽  
Average Grain Size ◽  
Fine Grained Structure

<p>Equal channel angular pressing (ECAP) method was used for achieving very fine-grained structure and increased mechanical properties of AZ31 magnesium alloy. The experiments were focused on the, in the initial state, hot extruded alloy. ECAP process was realized at the temperature 250°C and following route Bc. It was found that combination of hot extrusion and ECAP leads to producing of material with significantly fine-grained structure and improves mechanical properties. Alloy structure after the fourth pass of ECAP tool with helix matrix 30° shows a fine-grained structure with average grain size of 2 µm to 3 µm and high disorientation between the grains. More experimental results are discussed in this article.</p>

Development of Ultra-Fine Grained Structure in an Al-5.4%Mg-0.5%Mn Alloy Processed by ECAP

2010 ◽  
Vol 667-669 ◽  
pp. 487-492
Author(s):  
Alla Kipelova ◽  
Ilya Nikulin ◽  
Sergey Malopheyev ◽  
Rustam Kaibyshev
Keyword(s):  
Plastic Deformation ◽  
Structure Formation ◽  
Equal Channel Angular Pressing ◽  
Microstructural Evolution ◽  
Coarse Grained ◽  
High Angle ◽  
Fine Grained ◽  
Angular Pressing ◽  
Fine Grained Structure ◽  
Zr Alloy

Microstructural changes during equal channel angular pressing (ECAP) at the temperatures of 250 and 300°C to the strains ~4, ~8 and ~12 were studied in a coarse-grained Al-5.4%Mg-0.5%Mn-0.1%Zr alloy. At a strain of ~4, the microstructural evolution is mainly characterized by the development of well-defined subgrains within interiors of initial grains and the formation of fine grains along original boundaries. Further straining leads to increase in the average misorientation angle, the fraction of high-angle grain boundaries and the fraction of new grains. However, only at 300°C, the plastic deformation to a strain of ~12 leads to the formation of almost uniform submicrocrystalline (SMC) grained structure with an average crystallites size of ~ 0.5 m. At 250°C, the microstructure remains non-uniform and consists of subgrains and new recrystallized grains. The mechanism of new SMC structure formation after ECAP is discussed.

Numerical Analysis of the Microstructure and Mechanical Properties Evolution during Equal Channel Angular Pressing

2010 ◽  
Vol 638-642 ◽  
pp. 1940-1945
Author(s):  
Lechoslaw Trebacz ◽  
Henryk Paul ◽  
Łukasz Madej ◽  
Maciej Pietrzyk
Keyword(s):  
Equal Channel Angular Pressing ◽  
Aluminium Alloys ◽  
New Technology ◽  
Strength Properties ◽  
Detailed Understanding ◽  
Fine Grained ◽  
Finite Element Software ◽  
Angular Pressing ◽  
Ecap Process ◽  
The Subject

The development of the new technology for manufacturing of multi layer aluminium based materials for heat radiators is the subject of this work. Modern aluminium alloys can be specially processed in a controlled manner to obtain nano(mikro) structures. These ultra fine grained structures play a significant role because they provide a possibility to obtain final product that is characterized by elevated strength properties and, at the same time, good anticorrosion and soldering properties. A detailed understanding of these ultra fined structures using a combination of numerical modelling and experimental analysis is presented in this paper. Particular attention is put on implementation of the microstructure evolution model into the finite element software to simulate Equal Channel Angular Pressing (ECAP) process. Examples of the obtained results are presented and discussed.

scholarly journals Effect of Microstructure and Mechanical Properties of Al5083 Alloy Processed by ECAP at Room Temperature and High Temperature

Crystals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 683
Author(s):  
Muneer Baig ◽  
Ateekh Ur Rehman ◽  
Jabair A. Mohammed ◽  
Asiful H. Seikh
Keyword(s):  
Equal Channel Angular Pressing ◽  
Room Temperature ◽  
Optical Microscope ◽  
Grain Structure ◽  
Fine Grained ◽  
Angular Pressing ◽  
Al 5083 Alloy ◽  
Fine Grained Structure ◽  
Number Of Passes

In this investigation, the focus is on improving the quality of the Al 5083 alloy by equal-channel angular pressing (ECAP) innovation. Equal-channel angular pressing (ECAP) is one of the best technologies for converting macro grain into ultra-fine-grained structure. Grain structure which is finer increases the strength of the material. In this work, a severe plastic deformation using equal-channel angular pressing (ECAP) up to 3 passes was given on Al5083 alloy using path BC at room temperature. The evolution of the microstructure was studied using an optical microscope. Tensile studies were also done. Both hardness (Vickers) and tensile strength rises as the number of passes increases; however, the ductility or the percentage of elongation increases. It can be said that the final product of this aforementioned alloy after ECAPed processing is considered to be suitable for various applications in which higher strength is required.

scholarly journals Increase in Total Elongation Caused by Pure Shear Deformation in Ultra-Fine-Grained Cu Processed by Equal-Channel Angular Pressing

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 654
Author(s):  
Ryosuke Matsutani ◽  
Nobuo Nakada ◽  
Susumu Onaka
Keyword(s):  
Shear Deformation ◽  
Equal Channel Angular Pressing ◽  
Pure Shear ◽  
Three Dimensional ◽  
Tensile Tests ◽  
Total Elongation ◽  
Local Deformation ◽  
Image Correlation ◽  
Fine Grained ◽  
Angular Pressing

Ultra-fine-grained (UFG) Cu shows little total elongation in tensile tests because simple shear deformation is concentrated in narrow regions during the initial stage of plastic deformation. Here, we attempted to improve the total elongation of UFG Cu obtained by equal-channel angular pressing. By making shallow dents on the side surfaces of the plate-like specimens, this induced pure shear deformation and increased their total elongation. During the tensile tests, we observed the overall and local deformation of the dented and undented UFG Cu specimens. Using three-dimensional digital image correlation, we found that the dented specimens showed suppression of thickness reduction and delay in fracture by enhancement of pure shear deformation. However, the dented and undented specimens had the same ultimate tensile strength. These results provide us a new concept to increase total elongation of UFG materials.

scholarly journals Investigation on the Microstructure of ECAP-Processed Iron-Aluminium Alloys

Materials ◽  
2021 ◽  
Vol 14 (1) ◽  
pp. 219
Author(s):  
Bernd-Arno Behrens ◽  
Kai Brunotte ◽  
Tom Petersen ◽  
Roman Relge
Keyword(s):  
Grain Refinement ◽  
Aluminium Alloys ◽  
Aluminium Content ◽  
Microstructure Development ◽  
Chamber Furnace ◽  
Fine Grained ◽  
Angular Pressing ◽  
Ecap Process ◽  
Average Grain Size ◽  
Forming Temperature

The present work deals with adjusting a fine-grained microstructure in iron-rich iron-aluminium alloys using the ECAP-process (Equal Channel Angular Pressing). Due to the limited formability of Fe-Al alloys with increased aluminium content, high forming temperatures and low forming speeds are required. Therefore, tool temperatures above 1100 °C are permanently needed to prevent cooling of the work pieces, which makes the design of the ECAP-process challenging. For the investigation, the Fe-Al work pieces were heated to the respective hot forming temperature in a chamber furnace and then formed in the ECAP tool at a constant punch speed of 5 mm/s. Besides the chemical composition (Fe9Al, Fe28Al and Fe38Al (at.%—Al)), the influences of a subsequent heat treatment and the holding time on the microstructure development were investigated. For this purpose, the average grain size of the microstructure was measured using the AGI (Average Grain Intercept) method and correlated with the aforementioned parameters. The results show that no significant grain refinement could be achieved with the parameters used, which is largely due to the high forming temperature significantly promoting grain growth. The holding times in the examined area do not have any influence on the grain refinement.

Processing of Copper by Equal Channel Angular Pressing (ECAP) – Microstructure Investigations

2015 ◽  
Vol 641 ◽  
pp. 286-293
Author(s):  
Beata Leszczyńska-Madej ◽  
Maria W. Richert ◽  
Agnieszka Hotloś ◽  
Jacek Skiba
Keyword(s):  
Equal Channel Angular Pressing ◽  
Room Temperature ◽  
Subgrain Size ◽  
Pure Copper ◽  
Shear Bands ◽  
Angular Pressing ◽  
Ecap Process ◽  
Transmission Electron ◽  
Different Types ◽  
Diffraction Patterns

The present study attempts to apply Equal-Channel Angular Pressing (ECAP) to 99.99% pure copper. ECAP process was realized at room temperature for 4, 8 and 16 passes through route BC using a die having angle of 90°. The microstructure of the samples was investigated by means both light and transmission electron microscopy. Additionally the microhardness was measured and statistical analysis of the grains and subgrains was performed. Based on Kikuchi diffraction patterns misorientation was determined. There were some different types of bands in the microstructure after deformation. The shear bands, bands and in the submicron range the microshear bands and microbands are a characteristic feature of the microstructure of copper. Also characteristic was increasing of the number of bands with increasing of deformation and mutually crossing of the bands. The intersection of a bands and microbands leads to the formation of new grains with the large misorientation angle. The measured grain/subgrain size show, that the grain size is maintained at a similar level after each stage of deformation and is equal to d = 0.25 – 0.32 μm.

Numerical Simulation of Microstructure Evolution in AZ31 Magnesium Alloy during Equal Channel Angular Pressing

2014 ◽  
Vol 609-610 ◽  
pp. 495-499
Author(s):  
Guo Cheng Ren ◽  
Xiao Juan Lin ◽  
Shu Bo Xu
Keyword(s):  
Finite Element ◽  
Magnesium Alloy ◽  
Equal Channel Angular Pressing ◽  
Microstructure Evolution ◽  
Element Model ◽  
Az31 Magnesium Alloy ◽  
Angular Pressing ◽  
Ecap Process ◽  
Element Simulation ◽  
3D Software

The microstructure and material properties of AZ31 magnesium alloy are very sensitive to process parameters, which directly determine the service properties. To explore and understand the deformation behavior and the optimization of the deformation process, the microstructure evolution during equal channel angular pressing was predicted by using the DEFORM-3D software package at different temperature. To verify the finite element simulation results, the microstructure across the transverse direction of the billet was measured. The results show that the effects strain and deformation temperatures on the microstructure evolution of AZ31 magnesium during ECAP process are significant, and a good agreement between the predicted and experimental results was obtained, which confirmed that the derived dynamic recrystallization mathematical models can be successfully incorporated into the finite element model to predict the microstructure evolution of ECAP process for AZ31 magnesium.

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