The Benefits of the PROTAL Process on the Adhesion of Thermal Sprayed Coating

Author(s):  
G. Barbezat ◽  
F. Folio ◽  
C. Coddet ◽  
G. Montavon

Abstract In this paper, the authors evaluate the effect of different laser parameters on the adhesion of coatings produced by the Protal method. The process incorporates an atmospheric thermal spray torch and a pulsed Nd:YAG laser, achieving surface preparation (comparable to grit blasting) and coating deposition in a single step. Coating adhesion was measured via tensile testing and an indentation method, and the rupture areas (along with some of the coating-substrate interfaces) were examined using SEM techniques. The results show that with the new process chemical and metallurgical bonding can be achieved between the substrate and coating by spraying in air.

Author(s):  
C. Coddet ◽  
G. Montavon ◽  
T. Marchione ◽  
O. Freneaux

Abstract Thermal spray techniques can fulfill numerous industrial applications. Coatings are hence applied to resist against wear, corrosion, or to modify the surface characteristics of the substrate (e.g., conductivity, etc.). However, many of these applications remain inhibited by some deposit characteristics, such as a limited coating adhesion or pores, or by industrial costs since several non-synchronized steps (i.e., degreasing, sand-blasting and spraying) are needed to manufacture a deposit. The PROTAL® process was designed to reduce the aforementioned difficulties by implementing simultaneously a Q-switched laser and a thermal spray torch. The laser irradiation is aimed to eliminate the contamination films and oxide layers, to generate a surface state enhancing the deposit adhesion and to limit the contamination of the deposited layers by condensed vapors. From PROTAL® arises the possibility to reduce, indeed suppress, the preliminary steps of degreasing and sang-blasting. In addition, in some cases, a significant increase in the deposit adhesion versus standard preparation, a decrease of the porosity level and the increase of the deposit cohesion represent important additional effects of the process.


1999 ◽  
Vol 8 (2) ◽  
pp. 235-257 ◽  
Author(s):  
C. Coddet ◽  
G. Montavon ◽  
S. Ayrault-Costil ◽  
O. Freneaux ◽  
F. Rigolet ◽  
...  

2020 ◽  
Vol 64 (6) ◽  
pp. 1077-1088
Author(s):  
Hossain Ebrahimzadeh ◽  
Hassan Farhangi ◽  
Seyed Ali Asghar Akbari Mousavi

Author(s):  
Dragos-Dumitru Vâlsan ◽  
Vlad Bolocan ◽  
Andrei Novac ◽  
Gheorghe Chilinicean

2001 ◽  
Vol 19 (6) ◽  
pp. 315-318 ◽  
Author(s):  
Keiko Yokoyama ◽  
Yuichi Kimura ◽  
Koukichi Matsumoto ◽  
Akihiro Fujishima ◽  
Takashi Miyazaki

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