scholarly journals Optimization of raw acrylic yarn dye wastewater treatment by electrochemical processes: kinetic study and energy consumption

2019 ◽  

<p>The textile industry has an important place in the environmental pollution due to its heavy water consumption and to the toxic content of dye. Every succeeding day, the water quality is deteriorated because the wastewater containing the dye is supplied to the receiving medium. In this study, The electrocoagulation and electrofenton processes, which produce less waste than the conventional methods and which are less costly, have been investigated for decolourization of acrylic yarn dyeing wastewater. The electrocoagulation process was involved four electrodes parallel connected. To optimize the treatment, response surface methodology (RSM) was applied. The operating independent conditions were selected as the current density (20 -100 A/m2), reaction time (5-25 minutes) and initial pH (pH 4.3-pH 8.3). As a result of optimization by RSM method, the highest Colour, COD and TOC removal were obtained as 96.2%, 43.8% and 40.4 % , respectively. In order to obtain these results, it was necessary to apply a current density of 100 A/m2 to the wastewater which has been set to an initial pH of 7.2 and 20.7 minutes. With the experimental setup installed, high colour removal can be achieved in as little as 15 minutes. Although the colour removal is high, COD removal does not meet discharge standards. Therefore, electrofenton process was applied for enhancing COD and TOC removal and removal rate increased to 70.0% and 61.5%, respectively. In order to study the removal mechanism for acrylic yarn dye wastewater by electrocoagulation process, kinetic modelling was applied. Energy consumption was also assessed.</p>

2019 ◽  
Vol 2019 ◽  
pp. 1-9 ◽  
Author(s):  
Alejandra de la Luz-Pedro ◽  
Efraín F. Martínez Prior ◽  
M. H. López-Araiza ◽  
S. Jaime-Ferrer ◽  
A. Estrada-Monje ◽  
...  

The removal of chemical oxygen demand (COD), total organic carbon (TOC), turbidity, and chromium content from tannery wastewater at different stages of the process was experimentally investigated using electrocoagulation (EC) with iron and aluminium electrodes. In the EC of the beamhouse wastewater (S1), the effects of initial pH and current density were analyzed and electrical energy consumption was determined. The COD and TOC in the solution were effectively removed, with an initial pH 7.0, using either metallic electrode. With a current density of 28 mA/cm2 for an electrolysis procedure of 60 minutes, the removal efficiency of COD and TOC was 72% and 57% with aluminium electrodes and 69% and 60% with iron electrodes, respectively. The minimum energy consumption for the highest COD and TOC removal was 0.37 and 0.69 kWh/m3 when employing iron or aluminium electrodes, respectively. At the optimal conditions, removal efficiencies close to 100% for turbidity and chromium content for wastewaters S1-beamhouse, S2-tanning, S3-retanning, and S4-a mixture 1 : 1 : 1 (v/v/v) were achieved. Results show that a pseudosecond-order rate equation provides a good correlation for the removal rate of the parameters. Finally, the results indicate that for tannery wastewater, the EC process does not depend noticeably on the electrode material, but that the stage of the tanning process of wastewater sample has the principal effect on treatment efficiency.


2011 ◽  
Vol 71-78 ◽  
pp. 3071-3074
Author(s):  
Jun Sheng Hu ◽  
Yue Li ◽  
Zhuo Wang

Based on a static experiment, this study researched the electrochemical oxidation process of simulated dye wastewater containing Acid Scarlet 3R in the two-dimensional electrolysing cell. This experiment investigated the effect of such various factors as current density, initial concentration, supporting electrolyte concentration, and the initial pH value on the color removal. The results of the experiment clearly indicated that the rate of color removal increased when the current density was increasing gradually; it decreased when the initial concentration was increasing; it originally increased and then decreased when concentration of electrolytes was increasing; alkaline condition was not conducive to the removal of color, and the effect of decolorization was better under an acid condition than under an alkaline condition. The optimum condition of disposing of dye wastewater is when the current density is 7Am/cm², electrolyte concentration is 0.04mol/L, pH=2.5, under the condition of which the color removal rate could be 96.06%.


2014 ◽  
Vol 898 ◽  
pp. 478-481
Author(s):  
Jin Yu Chu ◽  
Da Shen ◽  
Wei Hong Huang

Study on Cd2+by the self-designed pulse power supplied in gold mining sewage has been investigated. In this paper, the aluminum plate is the reaction plate. This paper analyzes the factors such as current density, the reaction time, initial pH and stir speed on the effect of energy consumption of the gold mining sewage. The removal rate of 96.6% of the cadmium ions can be obtained when operating conditions are current density 1.5 A/dm2, operating time 60 min, initial pH=6, meanwhile the energy consumption 17.81 KWh/mg. In addition of the current density were the main technological parameters in the energy consumption control.


2013 ◽  
Vol 13 (4) ◽  
pp. 412-418 ◽  

The performance of electrocoagulation using iron electrodes for the removal of hexavalent chromium from synthetic aqueous solutions and actual industrial electroplating wastewater was studied. Parameters affecting the electrocoagulation process, such as initial pH, applied current density, initial metal ion concentration, COD and time of electroprocessing were investigated. The optimum pH was found to be in the range 4-8. Initial chromium concentrations of 200 – 800 mg L-1 did not influence its removal rate. Higher concentrations were reduced significantly in relatively less time than lower concentrations. Increased current density accelerated the electrocoagulation process, however, on cost of higher energy consumption. Results revealed that best removal was achieved at a current density 40 mA cm-2. The electrocoagulation process was successfully applied to the treatment of an electroplating wastewater sample. Its Cr (VI) ion concentration and COD were effectively reduced under the admissible limits in 50 minutes of electroprocessing.


2012 ◽  
Vol 441 ◽  
pp. 555-558
Author(s):  
Feng Tao Chen ◽  
San Chuan Yu ◽  
Xing Qiong Mu ◽  
Shi Shen Zhang

The Ti/SnO2-Sb2O3/PbO2 electrodes were prepared by thermal decomposition method and its application in the electrochemical degradation of a heteropolyaromatic dye, Methylene blue (MB), contained in simulated dye wastewater were investigated under mild conditions. The effects of pH, current density and electrolysis time on de-colorization efficiency were also studied. Chemical oxygen demand (COD) was selected as another parameter to evaluate the efficiency of this degradation method on treatment of MB wastewater. The results revealed that when initial pH was 6.0, current density was 50 mA·cm2, electrolysis time was 60 min, Na2SO4 as electrolyte and its concentration was 3.0 g·dm3, the de-colorization and COD removal efficiency can reach 89.9% and 71.7%, respectively.


2021 ◽  
Vol 10 (3) ◽  
pp. 415-424
Author(s):  
Aji Prasetyaningrum ◽  
Dessy Ariyanti ◽  
Widayat Widayat ◽  
Bakti Jos

Electroplating wastewater contains high amount of heavy metals that can cause serious problems to humans and the environment. Therefore, it is necessary to remove heavy metals from electroplating wastewater. The aim of this research was to examine the electrocoagulation (EC) process for removing the copper (Cu) and lead (Pb) ions from wastewater using aluminum electrodes. It also analyzes the removal efficiency and energy requirement rate of the EC method for heavy metals removal from wastewater. Regarding this matter, the operational parameters of the EC process were varied, including time (20−40 min), current density (40−80 A/m2), pH (3−11), and initial concentration of heavy metals. The concentration of heavy metals ions was analyzed using the atomic absorption spectroscopy (AAS) method. The results showed that the concentration of lead and copper ions decreased with the increase in EC time. The current density was observed as a notable parameter. High current density has an effect on increasing energy consumption. On the other hand, the performance of the electrocoagulation process decreased at low pH. The higher initial concentration of heavy metals resulted in higher removal efficiency than the lower concentration. The removal efficiency of copper and lead ions was 89.88% and 98.76%, respectively, at 40 min with electrocoagulation treatment of 80 A/m2 current density and pH 9. At this condition, the specific amounts of dissolved electrodes were 0.2201 kg/m3, and the energy consumption was 21.6 kWh/m3. The kinetic study showed that the removal of the ions follows the first-order model.


2019 ◽  
Vol 93 ◽  
pp. 02005 ◽  
Author(s):  
Madhuri Damaraju ◽  
Debraj Bhattacharyya ◽  
Tarun Panda ◽  
Kiran Kumar Kurilla

A continuous bipolar mode electrocoagulation (CBME) unit was used in this study for polishing a biologically treated distillery wastewater at laboratory scale. This study focuses on optimizing the process for removal of Total Organic Carbon (TOC) from an anaerobically-treated distillery wastewater. Response surface methodology (RSM) was used for optimizing the process. The study was conducted by varying three operating parameters: Initial pH (2-10), reaction time (0.5-15 min), and current density (13-40 A/sqm). High R-square values, above 0.9, were obtained with ANOVA. Optimal point was observed to be at pH-6.04, Reaction time-11.63 min, current density-39.2 A/sqm. Experimental values of TOC removal at optimal point were found to be 73% against maximum predicted value of 79%. Color removal efficiency was observed to be 85% at the optimal points. It can be concluded that CBME system can be a suitable alternative for removal of recalcitrant carbon and color post-biological treatment in distillery wastewaters.


Author(s):  
Thamer Jasim Mohammed ◽  
Hadeel Atiya Al-Zuheri

Magnetic nanoparticles are now being investigated widely in field of water treatment. The aim of this study was to evaluate the feasibility of electrocoagulation process combined with addition of magnetite nanoparticles as a turbidity removal process. Bentonite was used as source of turbidity for the synthetic turbid water. Experiments were conducted in a bench scales electrocoagulation reactor where voltage was applied across a perforated plate of aluminum as anode, and iron mesh as cathode. Commercial grade of magnetite (Fe3O4) with an average nanoparticle size of 50 nm was used. The effect of some factors such as initial pH of the solution (5-9), current density (5-25 mA/cm2), and magnetite dosage (0.4-2.5 gm) on the efficiency of the process were studied. The residual turbidity obtained by using electrocoagulation process alone was (7.47 NTU) from initial turbidity of (200 NU) at constant conditions of pH 6, current density 15 mA/cm2 and electrolysis time 20 min. While under these same conditions the combined electrocoagulation + magnetite process with the added (1.4 gm) of magnetite and under the same operating conditions the residual turbidity was (4.34 NTU), which indicate that the magnetite nanoparticles enhanced the electrocoagulation process.


2018 ◽  
Vol 9 (4) ◽  
pp. 311-316 ◽  
Author(s):  
Alain Stéphane Assémian ◽  
Konan Edmond Kouassi ◽  
Kopoin Adouby ◽  
Patrick Drogui ◽  
David Boa

The purpose of this study is to understand the mechanism driving the removal of methylene blue through electrocoagulation process. Experiments were carried out using iron as anode and cathode in a batch electrochemical cell operated in a monopolar configuration. The effects of operating parameters (initial pH, current density, initial dye concentration and energy consumption) on the removal of methylene blue from solution were investigated. The results showed that the optimum removal efficiency of 93.2% was achieved for a current density of 9.66 mA/cm2, optimal pH of 8±0.01 with a specific energy consumption of 7.451 kWh/m3. Afterwards, first and second-order rate equations were successively applied to study adsorption kinetics models. On top of usual correlation coefficients (r2), statistical test Chi-square (χ2) were applied to evaluate goodness of fit and consequently find out the best kinetic model. Results showed that MB adsorption process onto iron hydroxides formed in aqueous solution during electrocoagulation treatment followed a second-order kinetic.


2021 ◽  
Vol 5 (1) ◽  
pp. 29
Author(s):  
Freddy Waldir Gómez Escobedo ◽  
Jorge Edinson Gómez Escobedo ◽  
Erick Alexander Choton Cipriano ◽  
Dagner Marvin Castañeda Hilario ◽  
César Pol Arévalo Aranda ◽  
...  

The present research work had as study variables the current density of 20, 40 and 80 mA/cm2 and residence times of 10, 20, 40 and 60 minutes, within these evaluation parameters values were taken of pH, conductivity and Fe2+ removal percentage before and after the electrocoagulation process of artisanal acid mine drainage samples (AMD), the amount of AMD sample per test was 350 mL per test, from the results obtained it could be observed that For the current density of 80 mA/cm2 and a time of 40 minutes, the highest percentage of removal was obtained (76.20%), likewise a minimum percentage of removal of 17.97% was obtained at 20 mA/cm2; The removal percentages are attributed to the effect of the current density of the electrocoagulation process, which allows increasing the initial pH values of the effluent, which in turn allows the formation of precipitates and co-precipitates, in this case of Fe2+.


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