scholarly journals Vaneless diffuser for low flow rate centrifugal compressor stage

2019 ◽  
Author(s):  
Olga Solovyeva ◽  
Yuri Galerkin ◽  
Aleksandr Drozdov
Author(s):  
Sasuga Ito ◽  
Masato Furukawa ◽  
Satoshi Gunjishima ◽  
Takafumi Ota ◽  
Kazuhito Konishi ◽  
...  

Abstract Inlet distortion has influence on the aerodynamic performance of turbomachinery such as compressors, turbines and fans. On turbochargers, bent pipes are installed around the compressor due to the spatial limitations in the engine room of the vehicle. As the result, the compressor is operated with the distorted inflow. In the low flow rate operation, the distorted inflow also affects the flow instability like stall and surge. Especially, the operation range on the low flow rate side is defined based on the flow rate where surge occurs, so it is important to investigate the effect of the distorted inflow on surge. In this study, the effect of the inlet distortion to surge phenomena has been investigated by the experiments with a transonic centrifugal compressor. A bent pipe has been installed at the upstream of the compressor to generate a distorted flow. Experiments have been also conducted under the condition that a straight pipe was installed upstream of the compressor, and unsteady measurements with high response pressure sensors and an I-type hot wire probe have been carried out to each experiments. In addition, Fast Fourier transform (FFT) and Wavelet transform have been applied to the unsteady measurement results obtained from each experiment.


Author(s):  
Prasad Mukkavilli ◽  
G. Rama Raju ◽  
A. Dasgupta ◽  
G. V. Ramana Murty ◽  
K. V. Jagadeshwar Chary

Diffusers are found to play a significant role in the performance of centrifugal compressors. Extensive studies have been in progress in various research laboratories for improvement of performance with various types of diffusers. One such effort for study of performance of a centrifugal compressor stage with Low Solidity Diffuser (LSD) vanes is presented in this paper. The study was conducted at a tip mach number of 0.35. An exclusive test rig was set up for carrying out these flow studies. The LSD vane is formed using standard NACA profile with marginal modification at the trailing edge region. The study encompasses the variation of setting angle of the LSD vane and the vane solidity. The effect of solidity and the setting angle on overall stage performance is evaluated in terms of flow coefficient, head coefficient and efficiency normalised with respect to these parameters for the case of vaneless diffuser at design flow. Improvement in performance as well as static pressure recovery was observed with LSD as compared to vaneless diffuser configuration. It is concluded from these studies that there is an optimum solidity and stagger angle for the given stage with LSD vanes for the chosen configuration.


Author(s):  
James M. Sorokes ◽  
Jason A. Kopko

The paper addresses the use of a rib style (partial height) vaned diffuser to improve the flowfield downstream of a high flow coefficient centrifugal impeller. Empirical and analytical (3-D CFD) results are presented for both the original vaneless diffuser and the replacement rib configuration. Comparisons are made between the CFD results and the data obtained through single stage rig (SSTR) testing. Comments are offered regarding the qualitative and quantitative agreement between the empirical and analytical results.


Author(s):  
T Sato ◽  
J M Oh ◽  
A Engeda

The flow in a radial vaneless diffuser downstream of a centrifugal compressor is highly complex, as the flow is turbulent, unsteady, viscous, and three-dimensional. Depending on the initial state of the end-wall boundary layers and the diffuser length, the flow may become fully developed or may separate from one of the walls. Therefore, to improve the diffuser performance, it is important to understand the flow field in the diffuser in detail. As the diffuser width is generally very small for most radial stages and an adverse pressure gradient exists, secondary flows are generated, making the flow fields more complicated. In addition, skewed boundary layers form on the wall surfaces. As flowrate is reduced, the flow field becomes more complicated and leads to rotating stall. This article presents detailed flow measurements in a vaneless diffuser of a centrifugal compressor stage with a very high flow coefficient radial impeller. Usually, centrifugal compressors with radial impellers are designed in the flow coefficient (ϕ) range ϕ = 0.01 - 0.16. Often, the need arises to design higher flow coefficient, ϕ, radial stages. Detailed measurements were carried out in the vaneless diffuser at seven radial positions downstream of a radial impeller designed for a very high flow coefficient of ϕ = 0.2. The experimental investigation was carried at four rotational speeds 13 000, 15 500, 18 000, and 20 500 r/min, but only the result of 20 500 r/min at near-design-point flowrate (5.11 kg/s) is reported in this article.


Author(s):  
Kishore Ramakrishnan ◽  
Simon K. Richards ◽  
Franc¸ois Moyroud ◽  
Vittorio Michelassi

Previous experimental and CFD investigation of a GE Oil and Gas centrifugal compressor stage with a vaneless diffuser revealed a complex excitation mechanism caused by an aero-acoustic interaction between three blade rows. In stages with vaned diffusers, additional sources of aeromechanical excitation on the impeller can be expected. This unsteady CFD investigation is a follow-up from the previous vaneless diffuser study to identify any additional sources of excitation that arise in the presence of a vaned diffuser in preparation for aeromechanic tests to be conducted later. The study confirms that excitation from impeller-diffuser interaction generated acoustic modes can dominate the potential field excitation from the diffuser vanes. In addition, a significant aero-acoustic excitation to the impeller at a vane pass frequency corresponding to the sum of the vane counts in the two downstream vane rows is observed, and its origination is discussed. The latter excitation is different from that observed in the vaneless diffuser stage where the vane pass frequency observed by the impeller corresponds to the sum of the vane counts in the upstream and downstream vane rows.


Author(s):  
Hideomi Harada ◽  
Masanori Goto

In order to experimentally determine the performance characteristics of low-solidity cascade diffusers, three kinds of diffusers, a vaneless diffuser, a single and a tandem low-solidity cascade diffuser were attached to a medium specific speed centrifugal compressor stage and tested on a closed-loop test stand. The three-dimensional incompressible viscous flow analysis method, which had recently been established in our laboratory, was used to calculate the internal flow conditions inside of these diffusers. Both the single and tandem low-solidity cascade diffusers performed better than the vaneless diffuser. In particular, the tandem low-solidity cascade diffuser showed an increase in static pressure recovery coefficient of greater than 15% at the design point, and an increase greater than 40% at the lower flow rate, as compared with the pressure recovery of a vaneless diffuser. The total-to-static overall compressor stage efficiency was improved by 4% to 10% from 100% to 70% flow rate by using the tandem diffuser. The measured blade to blade static pressure distribution inside the low-solidity cascade diffusers was compared with the numerical results obtained via 3D viscous incompressible flow analysis, and the authors found that the static pressure recovery was qualitatively well predicted by this flow analysis method.


Author(s):  
T Sato ◽  
J M Oh ◽  
A Engeda

As user demands grew for improved performance and more reliable equipment and as compressor vendors sought improved analytical and design methodologies, the application of computational fluid dynamics (CFD) in the industrial world became a necessity. Fortunately, large increases in available, economic computing power together with development of improved computational methods now provide the industrial designer with much improved analytic capability. As CFD algorithms and software have continued to be developed and refined, it remains essential that validation studies be conducted in order to ensure that the results are both sufficiently accurate and can be obtained in a robust and predictable manner. Part I of this paper presented detailed flow measurements in a vaneless diffuser of a centrifugal compressor stage with a very high flow coefficient radial impeller, where measurements were carried out in the vaneless diffuser at seven radial positions downstream of the radial impeller designed for a very high flow coefficient of ϕ = 0.2. This paper, Part II, attempts to verify and validate the results numerically.


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