Heat Transfer in a Rotating Two-pass Square Channel Representing Internal Cooling of Gas Turbine Blades

Author(s):  
Ryoichi S. Amano ◽  
Saman Beyhaghi
2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Abdel Rahman Salem ◽  
Farah Nazifa Nourin ◽  
Mohammed Abousabae ◽  
Ryoichi S. Amano

Abstract Internal cooling of gas turbine blades is performed with the combination of impingement cooling and serpentine channels. Besides gas turbine blades, the other turbine components such as turbine guide vanes, rotor disks, and combustor wall can be cooled using jet impingement cooling. This study is focused on jet impingement cooling, in order to optimize the coolant flow, and provide the maximum amount of cooling using the minimum amount of coolant. The study compares between different nozzle configurations (in-line and staggered), two different Reynold's numbers (1500 and 2000), and different stand-off distances (Z/D) both experimentally and numerically. The Z/D considered are 3, 5, and 8. In jet impingement cooling, the jet of fluid strikes perpendicular to the target surface to be cooled with high velocity to dissipate the heat. The target surface is heated up by a direct current (DC) power source. The experimental results are obtained by means of thermal image processing of the captured infra-red (IR) thermal images of the target surface. Computational fluid dynamics (CFD) analysis were employed to predict the complex heat transfer and flow phenomena, primarily the line-averaged and area-averaged Nusselt number and the cross-flow effects. In the current investigation, the flow is confined along with the nozzle plate and two parallel surfaces forming a bi-directional channel (bi-directional exit). The results show a comparison between heat transfer enhancement with in-line and staggered nozzle arrays. It is observed that the peaks of the line-averaged Nusselt number (Nu) become less as the stand-off distance (Z/D) increases. It is also observed that the fluctuations in the stagnation heat transfer are caused by the impingement of the primary vortices originating from the jet nozzle exit.


Author(s):  
Yaping Ju ◽  
Yi Feng ◽  
Chuhua Zhang

Abstract Reynolds averaged Navier-Stokes model-based conjugate heat transfer method is popularly used in simulations and designs of internally cooled gas turbine blades. One of the important factors influencing its prediction accuracy is the choice of turbulence models for different fluid regions because the blade passage flow and internal cooling have considerably different flow features. However, most studies adopted the same turbulence models in passage flow and internal cooling. Another important issue is the comprehensive evaluation of the losses caused by flow and heat transfer for both fluid and solid regions. In this study, a RANS-based CHT solver for subsonic/transonic flows was developed based on OpenFOAM and validated and used to explore suitable RANS turbulence model combinations for internally cooled gas turbine blades. Entropy generation, able to weigh the losses caused by flow friction and heat transfer, was used in the analyses of two internally cooled vanes to reveal the loss mechanisms. Findings indicate that the combination of the k-? SST-?-Re? transition model for passage flow and the standard k-e model for internal cooling agreed best with measurement data. The relative error of vane dimensionless temperature was less than 3%. The variations of entropy generation with different internal cooling inlet velocities and temperatures indicate that reducing entropy generation was contradictory with enhancing heat transfer performance. This study, providing a reliable computing tool and a comprehensive performance parameter, has an important application value for the design of internally cooled gas turbine blades.


Author(s):  
Oguz Uzol ◽  
Cengiz Camci

A new concept for enhanced turbulent transport of heat in internal coolant passages of gas turbine blades is introduced. The new heat transfer augmentation component called “oscillator fin” is based on an unsteady flow system using the interaction of multiple unsteady jets and wakes generated downstream of a fluidic oscillator. Incompressible, unsteady and two dimensional solutions of Reynolds Averaged Navier-Stokes equations are obtained both for an oscillator fin and for an equivalent cylindrical pin fin and the results are compared. Preliminary results show that a significant increase in the turbulent kinetic energy level occur in the wake region of the oscillator fin with respect to the cylinder with similar level of aerodynamic penalty. The new concept does not require additional components or power to sustain its oscillations and its manufacturing is as easy as a conventional pin fin. The present study makes use of an unsteady numerical simulation of mass, momentum, turbulent kinetic energy and dissipation rate conservation equations for flow visualization downstream of the new oscillator fin and an equivalent cylinder. Relative enhancements of turbulent kinetic energy and comparisons of the total pressure field from transient simulations qualitatively suggest that the oscillator fin has excellent potential in enhancing local heat transfer in internal cooling passages without significant aerodynamic penalty.


Author(s):  
Arash Saidi ◽  
Bengt Sundén

Internal cooling channels are commonly used to reduce the thermal loads on the gas turbine blades to improve overall efficiency. In this study a numerical investigation has been carried out to provide a validated and consistent method to deal with the prediction of the fluid flow and the heat transfer of such channels with square cross sections. The rotation modified Navier-Stokes and energy equations together with a low-Re number version of the k-ε turbulence model are solved with appropriate boundary conditions. The solution procedure is based on a numerical method using a collocated grid, and the pressure-velocity coupling is handled by the SIMPLEC algorithm. The computations are performed with the assumption of fully developed periodic conditions. The calculations are carried out for smooth ducts with and without rotation and effects of rotation on the heat transfer are described. Similar numerical calculations have carried out for channels with rib-roughened walls. The obtained results are compared with available experimental data and empirical correlations for the heat transfer rate and the friction factor. Some details of the flow and heat transfer fields are also presented.


Author(s):  
Shinjan Ghosh ◽  
Jayanta S. Kapat

Abstract Gas Turbine blade cooling is an important topic of research, as a high turbine inlet temperature (TIT) essentially means an increase in efficiency of gas turbine cycles. Internal cooling channels in gas turbine blades are key to the cooling and prevention of thermal failure of the material. Serpentine channels are a common feature in internal blade cooling. Optimization methods are often employed in the design of blade internal cooling channels to improve heat-transfer and reduce pressure drop. Topology optimization uses a variable porosity approach to manipulate flow geometries by adding or removing material. Such a method has been employed in the current work to modify the geometric configuration of a serpentine channel to improve total heat transferred and reduce the pressure drop. An in-house OpenFOAM solver has been used to create non-traditional geometries from two generic designs. Geometry-1 is a 2-D serpentine passage with an inlet and 4 bleeding holes as outlets for ejection into the trailing edge. Geometry-2 is a 3-D serpentine passage with an aspect ratio of 3:1 and consists of two 180-degree bends. The inlet velocity for both the geometries was used as 20 m/s. The governing equations employ a “Brinkman porosity parameter” to account for the porous cells in the flow domain. Results have shown a change in shape of the channel walls to enhance heat-transfer in the passage. Additive manufacturing can be employed to make such unconventional shapes.


2009 ◽  
Vol 30 (13) ◽  
pp. 1077-1086 ◽  
Author(s):  
Peter Heidrich ◽  
Jens V. Wolfersdorf ◽  
Martin Schnieder

1986 ◽  
Vol 108 (1) ◽  
pp. 116-123 ◽  
Author(s):  
K. Rued ◽  
S. Wittig

The accurate prediction of heat transfer coefficients on cooled gas turbine blades requires consideration of various influence parameters. The present study continues previous work with special efforts to determine the separate effects of each of several parameters important in turbine flow. Heat transfer and boundary layer measurements were performed along a cooled flat plate with various freestream turbulence levels (Tu = 1.6−11 percent), pressure gradients (k = 0−6 × 10−6), and cooling intensities (Tw/T∞ = 1.0−0.53). Whereas the majority of previously available results were obtained from adiabatic or only slightly heated surfaces, the present study is directed mainly toward application on highly cooled surfaces as found in gas turbine engines.


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