Numerical Simulation of a Film-Cooling Flow with a Micro-ramp Vortex Generator

Author(s):  
Aaron Shinn ◽  
S. Pratap Vanka
Author(s):  
Frank Muldoon ◽  
Sumanta Acharya

Direct Numerical Simulation (DNS) of a film cooling jet is presented. In DNS no turbulence models are introduced, and the turbulent length scales in the flow field are fully resolved. Therefore the calculations are expected to provide an accurate representation of reality, and the numerical data can be used to understand the flow physics and to compute turbulence budgets. In this paper, a DNS for an inclined jet at a jet Reynolds number of 3068 is presented. Statistics for the various budgets in the turbulence kinetic energy and dissipation rate equations are computed and presented to provide a basis for improvements to the turbulence models. A new wall function based on DNS results for a film cooling flow is presented.


2015 ◽  
Vol 3 (2) ◽  
pp. 15-27
Author(s):  
Ahmed A. Imram ◽  
Humam K. Jalghef ◽  
Falah F. Hatem

     The effect of introducing ramp with a cylindrical slot hole on the film cooling effectiveness has been investigated experimentally and numerically. The film cooling effectiveness measurements are obtained experimentally. A test study was performed at a single mainstream with Reynolds number 76600 at three different coolant to mainstream blowing ratios 1.5, 2, and 3. Numerical simulation is introduced to primarily estimate the best ramp configurations and to predict the behavior of the transport phenomena in the region linked closely to the interaction between the coolant air injection and the hot air mainstram flow. The results showed that using ramps with trench cylindrical holes would enhanced the overall film cooling effectiveness by 83.33% compared with baseline model at blowing ratio of 1.5, also  the best overall flim cooling effectevness was obtained at blowing ratio of 2 while it is reduced at blowing ratio of 3.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Jianlong Chang ◽  
Xinlei Duan ◽  
Yang Du ◽  
Baoquan Guo ◽  
Yutian Pan

AbstractBy combining the synthetic jet and film cooling, the incident cooling flow is specially treated to find a better film cooling method. Numerical simulations of the synthetic coolant ejected are carried out for analyzing the cooling performance in detail, under different blowing ratios, hole patterns, Strouhal numbers, and various orders of incidence for the two rows of holes. By comparing the flow structures and the cooling effect corresponding to the synthetic coolant and the steady coolant fields, it is found that within the scope of the investigations, the best cooling effect can be obtained under the incident conditions of an elliptical hole with the aspect ratio of 0.618, the blow molding ratio of 2.5, and the Strouhal number St = 0.22. Due to the strong controllability of the synthetic coolant, the synthetic coolant can be controlled through adjusting the frequency of blowing and suction, so as to change the interaction between vortex structures for improving film cooling effect in turn. As a result, the synthetic coolant ejection is more advisable in certain conditions to achieve better outcomes.


Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes

The endwall film-cooling cooling configuration investigated by Friedrichs et al. (1996, 1997) had in principle sufficient cooling flow for the endwall, but in practice, the redistribution of this coolant by secondary flows left large endwall areas uncooled. This paper describes the attempt to improve upon this datum cooling configuration by redistributing the available coolant to provide a better coolant coverage on the endwall surface, whilst keeping the associated aerodynamic losses small. The design of the new, improved cooling configuration was based on the understanding of endwall film-cooling described by Friedrichs et al. (1996, 1997). Computational fluid dynamics were used to predict the basic flow and pressure field without coolant ejection. Using this as a basis, the above described understanding was used to place cooling holes so that they would provide the necessary cooling coverage at minimal aerodynamic penalty. The simple analytical modelling developed in Friedrichs et al. (1997) was then used to check that the coolant consumption and the increase in aerodynamic loss lay within the limits of the design goal. The improved cooling configuration was tested experimentally in a large scale, low speed linear cascade. An analysis of the results shows that the redesign of the cooling configuration has been successful in achieving an improved coolant coverage with lower aerodynamic losses, whilst using the same amount of coolant as in the datum cooling configuration. The improved cooling configuration has reconfirmed conclusions from Friedrichs et al. (1996, 1997); firstly, coolant ejection downstream of the three-dimensional separation lines on the endwall does not change the secondary flow structures; secondly, placement of holes in regions of high static pressure helps reduce the aerodynamic penalties of platform coolant ejection; finally, taking account of secondary flow can improve the design of endwall film-cooling configurations.


Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran

A numerical study on the effects of sister holes locations on film cooling performance is presented. This includes the change of the location of the individual discrete sister holes in the streamwise and spanwise directions, where each one of these directions includes 9 different locations, The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The variation of the sister holes in the streamwise direction provides similar film cooling performance as the base case for both blowing ratios of 0.5 and 1. On the other hand, the spanwise variation of the sister holes’ location has a more prominent effect on the effectiveness. In some cases, as a result of the anti-vortices generated from the sister holes and the repositioning of the sister holes in the spanwise direction, the jet lift-off effect notably decreases and more volume of coolant is distributed in the spanwise direction.


1997 ◽  
Vol 119 (3) ◽  
pp. 568-573 ◽  
Author(s):  
P. M. Ligrani ◽  
R. Gong ◽  
J. M. Cuthrell

Experimental results are presented that describe the effects of bulk flow pulsations on film cooling from a single row of simple angle film cooling holes. The pulsations are in the form of sinusoidal variations of static pressure and streamwise velocity. Such pulsations are important in turbine studies because: (i) Static pressure pulsations result in significant periodic variations of film cooling flow rates, coverage, and trajectories, and (ii) static pressure pulsations occur near blade surfaces in operating engines from potential flow interactions between moving blade rows and from families of passing shock waves. Distributions of ensemble-averaged and time-averaged Reynolds stress tensor components are investigated just downstream of the holes along with distributions of all three mean velocity components. Important changes are evident in all measured quantities. In particular, maximum Reynolds shear stresses −2u′υ′/u∞2 are lower in regions containing the largest film concentrations because the strong shear layer produced by the injectant is more three dimensional, larger in extent, and oscillates its position from the wall with time.


Author(s):  
Todd A. Oliver ◽  
Joshua B. Anderson ◽  
David G. Bogard ◽  
Robert D. Moser ◽  
Gregory Laskowski

Results of a recent joint experimental and computational investigation of the flow through a plenum-fed 7-7-7 shaped film cooling hole are presented. In particular, we compare the measured adiabatic effectiveness and mean temperature against implicit large eddy simulation (iLES) for blowing ratio approximately 2, density ratio 1.6, and Reynolds number 6000. The results overall show reasonable agreement between the iLES and the experimental results for the adiabatic effectiveness and gross features of the mean temperature field. Notable discrepancies include the centerline adiabatic effectiveness near the hole, where the iLES under-predicts the measurements by Δη ≈ 0.05, and the near-wall temperature, where the simulation results show features not present in the measurements. After showing this comparison, the iLES results are used to examine features that were not measured in the experiments, including the in-hole flow and the dominant fluxes in the mean internal energy equation downstream of the hole. Key findings include that the flow near the entrance to the hole is highly turbulent and that there is a large region of backflow near the exit of the hole. Further, the well-known counter-rotating vortex pair downstream of the hole is observed. Finally, the typical gradient diffusion hypothesis for the Reynolds heat flux is evaluated and found to be incorrect.


Author(s):  
Aaron F. Shinn ◽  
S. Pratap Vanka

Large Eddy Simulations were performed to study the effect of a micro-ramp on an inclined turbulent jet interacting with a cross-flow in a film-cooling configuration. The micro-ramp vortex generator is placed downstream of the film-cooling jet. Changes in vortex structure and film-cooling effectiveness are evaluated and the genesis of the counter-rotating vortex pair in the jet is discussed. Results are reported with the jet modeled using a plenum/pipe configuration. This configuration was designed based on previous wind tunnel experiments at NASA Glenn Research Center, and the present results are meant to supplement those experiments. It is found that the micro-ramp improves film-cooling effectiveness by generating near-wall counter-rotating vortices which help entrain coolant from the jet and transport it to the surface. The pair of vortices generated by the micro-ramp are of opposite sense to the vortex pair embedded in the jet.


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