scholarly journals Bulk Flow Pulsations and Film Cooling: Flow Structure Just Downstream of the Holes

1997 ◽  
Vol 119 (3) ◽  
pp. 568-573 ◽  
Author(s):  
P. M. Ligrani ◽  
R. Gong ◽  
J. M. Cuthrell

Experimental results are presented that describe the effects of bulk flow pulsations on film cooling from a single row of simple angle film cooling holes. The pulsations are in the form of sinusoidal variations of static pressure and streamwise velocity. Such pulsations are important in turbine studies because: (i) Static pressure pulsations result in significant periodic variations of film cooling flow rates, coverage, and trajectories, and (ii) static pressure pulsations occur near blade surfaces in operating engines from potential flow interactions between moving blade rows and from families of passing shock waves. Distributions of ensemble-averaged and time-averaged Reynolds stress tensor components are investigated just downstream of the holes along with distributions of all three mean velocity components. Important changes are evident in all measured quantities. In particular, maximum Reynolds shear stresses −2u′υ′/u∞2 are lower in regions containing the largest film concentrations because the strong shear layer produced by the injectant is more three dimensional, larger in extent, and oscillates its position from the wall with time.

Author(s):  
Phillip M. Ligrani ◽  
J. Michael Cuthrell ◽  
Ruoming Gong

Experimental results are presented which describe the effects of bulk flow pulsations on film cooling from a single row of simple angle film cooling holes. The pulsations are in the form of sinusoidal variations of static pressure and streamwise velocity. Such pulsations are important in turbine studies because: (i) static pressure pulsations result in significant periodic variations of film cooling flow rates, coverage, and trajectories, and (ii) static pressure pulsations occur near blade surfaces in operating engines from potential flow interactions between moving blade rows and from families of passing shock waves. Distributions of ensemble-averaged and time-averaged Reynolds stress tensor components are investigated at x / d=4.5 along with distributions of all three mean velocity components, where x is streamwise distance from the downstream edge of the holes and d is hole diameter. Important changes are evident in all measured quantities which must be accounted for in any closure model used to simulate unsteadiness from the relative motion of two adjacent blade rows. In particular, maximum Reynolds shear stresses −2u′v′¯/u∞¯2 are lower in regions containing the largest film concentrations because the strong shear layer produced by the injectant is more three-dimensional, larger in extent, and oscillates its position from the wall with time. The pulsations also produce significant changes to profiles of u′w′¯/u∞¯2, u′2¯/u∞¯2, v′2¯/u∞¯2, and w′2¯/u∞¯2 in the film cooled boundary layer, and increase u¯/u∞¯ over most of the boundary layer thickness at spanwise locations near the holes.


1997 ◽  
Vol 119 (1) ◽  
pp. 56-66 ◽  
Author(s):  
P. M. Ligrani ◽  
R. Gong ◽  
J. M. Cuthrell ◽  
J. S. Lee

Experimental results are presented which describe the effects of bulk flow pulsations on film cooled boundary layer structure. The film is produced by a single row of simple angle film cooling holes and the pulsations are in the form of sinusoidal variations of static pressure and streamwise velocity. Such pulsations are important in turbine studies because: (i) static pressure pulsations result in significant periodic variations of film cooling flow rates, coverage, and trajectories, and (ii) static pressure pulsations occur near blade surfaces in operating engines from passing shock waves and potential flow interactions between moving blade rows. Distributions of ensemble-averaged and time-averaged Reynolds stress tensor components are presented for x/d of 4.5, 9.8, 16.4, and 24.1 along with distributions of streamwise mean velocity and streamwise mean vorticity, where x is streamwise distance from the downstream edge of the holes and d is hole diameter. Important changes from the imposed bulk flow pulsations are evident in all measured quantities, especially just downstream of the holes at x/d = 4.5. Here, Maximum Reynolds shear stresses −2u′v′/u∞2 are reduced by the pulsations in regions containing the largest film concentrations. This is because the shear layer produced by the injectant oscillates its position as each pulsations is imposed. This causes the shear layer to become more diffused as it is spread over a larger spatial volume.


2001 ◽  
Vol 123 (3) ◽  
pp. 559-566 ◽  
Author(s):  
I.-S. Jung ◽  
P. M. Ligrani ◽  
J. S. Lee

Flow structure in boundary layers film cooled from a single row of round, simple angle holes, and subject to bulk flow pulsations, is investigated, including phase-averaged streamwise velocity variations, and alterations of time-averaged flow structure. The bulk flow pulsations are in the form of sinusoidal variations of velocity and static pressure, and are similar to flow variations produced by potential flow interactions and passing shock waves near turbine surfaces in gas turbine engines. Injection hole length to diameter ratio is 1.6, time-averaged blowing ratio is 0.50, and bulk flow pulsation frequencies range from 0–32 Hz, which gives modified Strouhal numbers from 0–1.02. Profiles of time-averaged flow characteristics and phase-averaged flow characteristics, measured in the spanwise/normal plane at x/d=5 and z/d=0, show that effects of pulsations are larger as imposed pulsation frequency goes up, with the most significant and dramatic changes at a frequency of 32 Hz. Phase shifts of static pressure (and streamwise velocity) waveforms at different boundary layer locations from the wall are especially important. As imposed pulsation frequency varies, this includes changes to the portion of each pulsation phase when the largest influences of static pressure waveform phase-shifting occur. At a frequency of 32 Hz, these phase shifts result in higher instantaneous injectant trajectories, and relatively higher injectant momentum levels throughout a majority of each pulsation period.


Author(s):  
I. S. Jung ◽  
J. S. Lee

Experimental results are presented which describe the effect of bulk flow pulsations on film cooling from a single row of spanwise oriented holes. The film coolant is injected from the holes with 35 degree inclination angles and 90 degree orientation angles. Static pressure pulsations are produced by rotating vanes made of an array of six shutter blades, which are extended across the span of the exit of the wind tunnel test section. The free-stream velocity is in the form of near-sinusoidal variation and peak-to-peak amplitude is 11%. Changing two parameters which are time-averaged blowing ratio (M = 0.5, 1.0, 2.0) and frequency (f = 0, 36 Hz) gives the corresponding coolant Strouhal numbers in the range from 0 to 3.6. Time-averaged and phase-averaged temperature distributions are measured in spanwise/normal planes, and the adiabatic film cooling effectiveness is evaluated from the adiabatic wall temperature distributions. The results show that the imposed free-stream velocity pulsations generate static pressure difference variations between the plenum chamber and free-stream. These static pressure pulsations result in periodic variation of injectant flow rate and spanwise momentum which cause dramatic alterations in film coolant distributions, trajectories and corresponding adiabatic film cooling effectiveness distributions downstream of injection holes.


Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes

The endwall film-cooling cooling configuration investigated by Friedrichs et al. (1996, 1997) had in principle sufficient cooling flow for the endwall, but in practice, the redistribution of this coolant by secondary flows left large endwall areas uncooled. This paper describes the attempt to improve upon this datum cooling configuration by redistributing the available coolant to provide a better coolant coverage on the endwall surface, whilst keeping the associated aerodynamic losses small. The design of the new, improved cooling configuration was based on the understanding of endwall film-cooling described by Friedrichs et al. (1996, 1997). Computational fluid dynamics were used to predict the basic flow and pressure field without coolant ejection. Using this as a basis, the above described understanding was used to place cooling holes so that they would provide the necessary cooling coverage at minimal aerodynamic penalty. The simple analytical modelling developed in Friedrichs et al. (1997) was then used to check that the coolant consumption and the increase in aerodynamic loss lay within the limits of the design goal. The improved cooling configuration was tested experimentally in a large scale, low speed linear cascade. An analysis of the results shows that the redesign of the cooling configuration has been successful in achieving an improved coolant coverage with lower aerodynamic losses, whilst using the same amount of coolant as in the datum cooling configuration. The improved cooling configuration has reconfirmed conclusions from Friedrichs et al. (1996, 1997); firstly, coolant ejection downstream of the three-dimensional separation lines on the endwall does not change the secondary flow structures; secondly, placement of holes in regions of high static pressure helps reduce the aerodynamic penalties of platform coolant ejection; finally, taking account of secondary flow can improve the design of endwall film-cooling configurations.


Author(s):  
Siavash Khajehhasani ◽  
Bassam Jubran

A numerical study on the effects of sister holes locations on film cooling performance is presented. This includes the change of the location of the individual discrete sister holes in the streamwise and spanwise directions, where each one of these directions includes 9 different locations, The simulations are performed using three-dimensional Reynolds-Averaged Navier Stokes analysis with the realizable k–ε model combined with the standard wall function. The variation of the sister holes in the streamwise direction provides similar film cooling performance as the base case for both blowing ratios of 0.5 and 1. On the other hand, the spanwise variation of the sister holes’ location has a more prominent effect on the effectiveness. In some cases, as a result of the anti-vortices generated from the sister holes and the repositioning of the sister holes in the spanwise direction, the jet lift-off effect notably decreases and more volume of coolant is distributed in the spanwise direction.


Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes

This paper describes an investigation of the aerodynamic aspects of endwall film-cooling, in which the flow field downstream of a large-scale low-speed linear turbine cascade has been measured. The integrated losses and locations of secondary flow features with and without end wait film-cooling have been determined for variations of both the coolant supply pressure and injection location. Together with previous measurements of adiabatic film-cooling effectiveness and surface-flow visualisation, these results reveal the nature of the interactions between the ejected coolant and the flow in the blade passage. Measured hole massflows and a constant static pressure mixing analysis, together with the measured losses, allow the decomposition of the losses into three distinct entropy generation mechanisms: loss generation within the hole, loss generation due to the mixing of the coolant with the mainstream, and change in secondary loss generation in the blade passage. Results show that the loss generation within the coolant holes is substantial and that ejection into regions of low static pressure increases the loss per unit coolant massflow. Ejection upstream of the three-dimensional separation lines on the endwall changes secondary flow and reduces its associated losses. The results show that it is necessary to take the three-dimensional nature of the endwall flow into account in the design of endwall film-cooling configurations.


1980 ◽  
Vol 31 (4) ◽  
pp. 285-305 ◽  
Author(s):  
G.F. Marsters ◽  
J. Fotheringham

SummaryJets issuing from rectangular slots cut in thin plates exhibit some unusual features, including unequal spreading rates in the spanwise and transverse directions, the appearance of velocity peaks near the “ends” of the jet and changing rates of centreline velocity decay in the downstream direction. This study examines the effects of aspect ratio on such flows. The flow field has been investigated using both total head tubes and hot wire anemometry. The results are presented in the form of three-dimensional plots of total pressure and contour maps of constant velocity, streamwise turbulence intensity and the Reynolds shear stresses. The decay of mean velocity and stream-wise turbulence intensity along the centreline are presented. The rates of spanwise spreading and the location of the velocity peaks at various downstream stations are discussed. If the aspect ratio is small enough, spanwise peaks in the mean velocity distribution are suppressed.


2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Stephen P. Lynch ◽  
Karen A. Thole ◽  
Atul Kohli ◽  
Christopher Lehane

Three-dimensional contouring of the compressor and turbine endwalls in a gas turbine engine has been shown to be an effective method of reducing aerodynamic losses by mitigating the strength of the complex vortical structures generated at the endwall. Reductions in endwall heat transfer in the turbine have been also previously measured and reported in literature. In this study, computational fluid dynamics simulations of a turbine blade with and without nonaxisymmetric endwall contouring were compared to experimental measurements of the exit flowfield, endwall heat transfer, and endwall film-cooling. Secondary kinetic energy at the cascade exit was closely predicted with a simulation using the SST k-ω turbulence model. Endwall heat transfer was overpredicted in the passage for both the SST k-ω and realizable k-ε turbulence models, but heat transfer augmentation for a nonaxisymmetric contour relative to a flat endwall showed fair agreement to the experiment. Measured and predicted film-cooling results indicated that the nonaxisymmetric contouring limits the spread of film-cooling flow over the endwall depending on the interaction of the film with the contour geometry.


Author(s):  
J. T. Chung ◽  
T. W. Simon ◽  
J. Buddhavarapu

A flow management technique designed to reduce some harmful effects of secondary flow in the endwall region of a turbine passage is introduced. A boundary layer fence in the gas turbine passage is shown to improve the likelihood of efficient film cooling on the suction surface near the endwall. The fence prevents the pressure side leg of the horseshoe vortex from crossing to the suction surface and impinging on the wall. The vortex is weakened and decreased in size after being deflected by the fence. Such diversion of the vortex will prevent it from removing the film cooling flow allowing the flow to perform its cooling function. Flow visualization on the suction surface and through the passage shows the behavior of the passage vortex with and without the fence. Laser Doppler velocimetry is employed to quantify these observations.


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