Hot-Film Measurements of Boundary Layer Transition, Separartion and Reattachment on a Low-Pressure Turbine Airfoil at Low Reynolds Numbers

2002 ◽  
Author(s):  
Xuefeng Zhang ◽  
Ali Mahallati ◽  
Steen Sjolander
Keyword(s):  
Boundary Layer ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Boundary Layer Transition ◽  
Layer Transition ◽  
Low Reynolds Numbers ◽  
Low Pressure Turbine ◽  
Low Reynolds ◽  
Hot Film

A Low Reynolds Number Experimental Evaluation of Tubercles on a Low-Pressure Turbine Cascade

2019 ◽  
Author(s):  
Stephen A. Pym ◽  
Asad Asghar ◽  
William D. E. Allan ◽  
John P. Clark
Keyword(s):  
Boundary Layer ◽  
Turbine Blade ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Blade Profile ◽  
Suction Surface ◽  
Low Reynolds Numbers ◽  
Low Pressure Turbine ◽  
Low Reynolds ◽  
Highly Loaded

Abstract Aircraft are operating at increasingly high-altitudes, where decreased air density and engine power settings have led to increasingly low Reynolds numbers in the low-pressure turbine portion of modern-day aeroengines. These operating conditions, in parallel with highly-loaded blade profiles, result in non-reattaching laminar boundary layer separation along the blade suction surface, increasing loss and decreasing engine performance. This work presents an experimental investigation into the potential for integrated leading-edge tubercles to improve blade performance in this operating regime. A turn-table cascade test-section was constructed and commissioned to test a purpose-designed, forward-loaded, low-pressure turbine blade profile at various incidences and Reynolds numbers. Baseline and tubercled blades were tested at axial chord Reynolds numbers at and between 15 000 and 60 000, and angles of incidence ranging from −5° to +10°. Experimental data collection included blade surface pressure measurements, total pressure loss in the blade wakes, hot-wire anemometry, surface hot-film measurements, and surface flow visualization using tufts. Test results showed that the implementation of tubercles did not lead to a performance enhancement. However, useful conclusions were drawn regarding the ability of tubercles to generate stream-wise vortices at ultra-low Reynolds numbers. Additional observations helped to characterize the suction surface boundary layer over the highly-loaded, low-pressure turbine blade profile when at off-design conditions. Recommendations were made for future work.

Predicting Separation and Transitional Flow in Turbine Blades at Low Reynolds Numbers—Part I: Development of Prediction Methodology

2010 ◽  
Vol 133 (3) ◽  
Author(s):  
Darius D. Sanders ◽  
Walter F. O’Brien ◽  
Rolf Sondergaard ◽  
Marc D. Polanka ◽  
Douglas C. Rabe
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Flow Model ◽  
Reynolds Numbers ◽  
Boundary Layer Transition ◽  
Transitional Flow ◽  
Layer Transition ◽  
Low Pressure Turbine ◽  
Low Reynolds ◽  
And Performance

There is an increasing interest in design methods and performance prediction for aircraft engine turbines operating at low Reynolds numbers. In this regime, boundary layer separation may be more likely to occur in the turbine flow passages. For accurate computational fluid dynamics (CFD) predictions of the flow, correct modeling of laminar-turbulent boundary layer transition is essential to capture the details of the flow. To investigate possible improvements in model fidelity, CFD models were created for the flow over two low pressure turbine blade designs. A new three-equation eddy-viscosity type turbulent transitional flow model, originally developed by Walters and Leylek (2004, “A New Model for Boundary Layer Transition Using a Single Point RANS Approach,” ASME J. Turbomach., 126(1), pp. 193–202), was employed for the current Reynolds averaged Navier–Stokes (RANS) CFD calculations. Previous studies demonstrated the ability of this model to accurately predict separation and boundary layer transition characteristics of low Reynolds number flows. The present research tested the capability of CFD with the Walters and Leylek turbulent transitional flow model to predict the boundary layer behavior and performance of two different turbine cascade configurations. Flows over low pressure turbine (LPT) blade airfoils with different blade loading characteristics were simulated over a Reynolds number range of 15,000–100,000 and predictions were compared with experimental cascade results. Part I of this paper discusses the prediction methodology that was developed and its validation using a lightly loaded LPT blade airfoil design. The turbulent transitional flow model sensitivity to turbulent flow parameters was investigated and showed a strong dependence on freestream turbulence intensity with a second-order effect of turbulent length scale. Focusing on the calculation of the total pressure loss coefficients to judge performance, the CFD simulation incorporating Walters and Leylek’s turbulent transitional flow model produced adequate prediction of the Reynolds number performance for the lightly loaded LPT blade cascade geometry. Significant improvements in performance were shown over predictions of conventional RANS turbulence models. Historically, these models cannot adequately predict boundary layer transition.

Predicting Separation and Transitional Flow in Turbine Blades at Low Reynolds Numbers

2008 ◽  
Author(s):  
Darius D. Sanders ◽  
Walter F. O’Brien ◽  
Rolf Sondergaard ◽  
Marc D. Polanka ◽  
Douglas C. Rabe
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Flow Model ◽  
Reynolds Numbers ◽  
Boundary Layer Transition ◽  
Transitional Flow ◽  
Layer Transition ◽  
Low Pressure Turbine ◽  
Low Reynolds ◽  
And Performance

There is increasing interest in design methods and performance prediction for aircraft engine turbines operating at low Reynolds numbers. In this regime, boundary layer separation may be more likely to occur in the turbine flow passages. For accurate CFD predictions of the flow, correct modeling of laminar-turbulent boundary layer transition is essential to capture the details of the flow. To investigate possible improvements in model fidelity, CFD models were created for the flow over two low pressure turbine blade designs. A new three-equation eddy-viscosity type turbulent transitional flow model originally developed by Walters and Leylek was employed for the current RANS CFD calculations. Previous studies demonstrated the ability of this model to accurately predict separation and boundary layer transition characteristics of low Reynolds number flows. The present research tested the capability of CFD with the Walters and Leylek turbulent transitional flow model to predict the boundary layer behavior and performance of two different turbine cascade configurations. Flows over the Pack-B turbine blade airfoil and the midspan section of a typical low pressure turbine (TLPT) blade were simulated over a Reynolds number range of 15,000–100,000, and predictions were compared to experimental cascade results. The turbulent transitional flow model sensitivity to turbulent flow parameters was investigated and showed a strong dependence on free-stream turbulence intensity with a second order effect of turbulent length scale. Focusing on the calculation of the total pressure loss coefficients to judge performance, the CFD simulation incorporating Walters and Leylek’s turbulent transitional flow model produced adequate prediction of the Reynolds number performance for the TLPT blade cascade geometry. Furthermore, the correct qualitative flow response to separated shear was observed for the Pack-B blade airfoil. Significant improvements in performance predictions were shown over predictions of conventional RANS turbulence models that cannot adequately model boundary layer transition.

Investigation of Bypass Transition in the Presence of a Separation Bubble With Tomographic PIV

2016 ◽  
Author(s):  
Christoph Lyko ◽  
Dirk Michaelis ◽  
Dieter Peitsch ◽  
Mirko Dittmar
Keyword(s):  
Boundary Layer ◽  
Separation Bubble ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Bypass Transition ◽  
Hot Wire ◽  
Integral Boundary ◽  
Low Reynolds Numbers ◽  
Tomographic Piv ◽  
Low Reynolds

Low pressure turbines of small and medium sized engines may operate at very low Reynolds numbers. In consequence transition is delayed to an extend where laminar separation, detached transition and reattachment occur. The wakes from upstream blade rows lead to overall high turbulence levels which play a key role in the transition process. Freestream eddies buffeting the laminar boundary layer induce streamwise vortices known as Klebanoff Modes. To investigate this type of flow a flat plate was exposed to a pressure distribution. It is based on the PAK-B suction side and was created by a contoured wall facing the plate. The PAK-B is a Pratt & Whitney design and a Mach number scaled version of a highly aft loaded low pressure turbine airfoil. Due to the latter it suffers from a large separation bubble at low Reynolds numbers. The flow has been intensively investigated by hot-wire anemometry with a very high spatial resolution. This allows obtaining very precise information about the location of characteristic flow areas; for instance the separation and reattachment positions. Based on this information, Tomographic PIV was employed to expose detailed features in specific areas of the flow field. This technique provides the velocity vector information inside a flow volume. It complements hot-wire results, which give a time resolved information but only planar velocity magnitudes. Combining these techniques and comparing their results is therefore an excellent way to raise the physical understanding of the flow behaviour. This has been done using velocity profiles, skin friction coefficients and integral boundary layer parameters. As the 3D-PIV information allows calculation of derived quantities, like the vector field rotation, a picture of the coherent structures can be drawn.

The Effects of a Trip Wire and Unsteadiness on a High-Speed Highly Loaded Low-Pressure Turbine Blade

2004 ◽  
Vol 127 (4) ◽  
pp. 747-754 ◽  
Author(s):  
M. Vera ◽  
H. P. Hodson ◽  
R. Vazquez
Keyword(s):  
Boundary Layer ◽  
High Speed ◽  
Low Pressure ◽  
Boundary Layer Transition ◽  
Layer Transition ◽  
Low Pressure Turbine ◽  
Roughness Elements ◽  
Unsteady Inflow ◽  
Mach Numbers ◽  
Inflow Conditions

This paper presents the effect of a single spanwise two-dimensional wire upon the downstream position of boundary layer transition under steady and unsteady inflow conditions. The study is carried out on a high turning, high-speed, low pressure turbine (LPT) profile designed to take account of the unsteady flow conditions. The experiments were carried out in a transonic cascade wind tunnel to which a rotating bar system had been added. The range of Reynolds and Mach numbers studied includes realistic LPT engine conditions and extends up to the transonic regime. Losses are measured to quantify the influence of the roughness with and without wake passing. Time resolved measurements such as hot wire boundary layer surveys and surface unsteady pressure are used to explain the state of the boundary layer. The results suggest that the effect of roughness on boundary layer transition is a stability governed phenomena, even at high Mach numbers. The combination of the effect of the roughness elements with the inviscid Kelvin–Helmholtz instability responsible for the rolling up of the separated shear layer (Stieger, R. D., 2002, Ph.D. thesis, Cambridge University) is also examined. Wake traverses using pneumatic probes downstream of the cascade reveal that the use of roughness elements reduces the profile losses up to exit Mach numbers of 0.8. This occurs with both steady and unsteady inflow conditions.

Predicting Separation and Transitional Flow in Turbine Blades at Low Reynolds Numbers—Part II: The Application to a Highly Separated Turbine Blade Cascade Geometry

2010 ◽  
Vol 133 (3) ◽  
Author(s):  
Darius D. Sanders ◽  
Walter F. O’Brien ◽  
Rolf Sondergaard ◽  
Marc D. Polanka ◽  
Douglas C. Rabe
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Performance Prediction ◽  
Flow Behavior ◽  
Reynolds Numbers ◽  
Transitional Flow ◽  
Suction Surface ◽  
Low Reynolds Numbers ◽  
Low Pressure Turbine ◽  
Low Reynolds

There has been a need for improved prediction methods for low pressure turbine (LPT) blades operating at low Reynolds numbers. This is known to occur when LPT blades are subjugated to high altitude operations causing a decrease in the inlet Reynolds number. Boundary layer separation is more likely to be present within the flowfield of the LPT stages due to increase in the region adverse pressure gradients on the blade suction surface. Accurate CFD predictions are needed in order to improve design methods and performance prediction of LPT stages operating at low Reynolds numbers. CFD models were created for the flow over two low pressure turbine blade designs using a new turbulent transitional flow model, originally developed by Walters and Leylek (2004, “A New Model for Boundary Layer Transition Using a Single Point RANS Approach,” ASME J. Turbomach., 126(1), pp. 193–202). Part I of this study applied Walters and Leylek’s model to a cascade CFD model of a LPT blade airfoil with a light loading level. Flows were simulated over a Reynolds number range of 15,000–100,000 and predicted the laminar-to-turbulent transitional flow behavior adequately. It showed significant improvement in performance prediction compared to conventional RANS turbulence models. Part II of this paper presents the application of the prediction methodology developed in Part I to both two-dimensional and three-dimensional cascade models of a largely separated LPT blade geometry with a high blade loading level. Comparisons were made with available experimental cascade results on the prediction of the inlet Reynolds number effect on surface static pressure distribution, suction surface boundary layer behavior, and the wake total pressure loss coefficient. The kT-kL-ω transitional flow model accuracy was judged sufficient for an understanding of the flow behavior within the flow passage, and can identify when and where a separation event occurs. This model will provide the performance prediction needed for modeling of low Reynolds number effects on more complex geometries.

Investigation of the Effectiveness of Various Types of Boundary Layer Transition Elements of Low Reynolds Number Turbine Bladings

2004 ◽  
Author(s):  
Claus H. Sieverding ◽  
Carlo Bagnera ◽  
A. C. Boege ◽  
Juan A. Cordero Anto`n ◽  
Vincent Lue`re
Keyword(s):  
Boundary Layer ◽  
Guide Vane ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Boundary Layer Separation ◽  
Boundary Layer Transition ◽  
Transition Elements ◽  
Layer Transition ◽  
Optimum Position ◽  
Low Reynolds

The paper describes an experimental investigation of the use of different types of boundary layer transition elements for the control of boundary layer separation at low Reynolds numbers. The tests are carried out in a low speed cascade tunnel for Reynolds numbers between 30000 and 200000. For convenience the author used an existing HP turbine guide vane with ∼63 degree turning. To obtain representative adverse pressure gradients as those existing on the rear suction side of highly loaded LP blades the tests are run at a pitch-to-chord ratio of 1. The transition elements include tripwires, single and double rows of spherical roughness elements, balloon type transition elements and a metal sheet actuated by shape memory alloy springs. The optimum position and height of the transition elements are obtained with systematic tests with the trip wire. All other elements are placed at the same position and have approximately the same height. As expected, the transition elements are very beneficial at low Re numbers but deteriorate the performance at high Re numbers. The advantages and drawbacks of the various configurations are discussed and suggestions for real turbine applications are made.

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