Heat Transfer from a Single Bubble Nucleation Site During Saturated Pool Boiling of FC-72 Using an Array of 100 Micron Heaters

Author(s):  
Fatih Demiray ◽  
Jungho Kim
Author(s):  
Yusen Qi ◽  
James F. Klausner

It has been well established that the rate of heat transfer associated with boiling systems is strongly dependent on the nucleation site density. Over many years attempts have been made to predict nucleation site density in boiling systems using a variety of techniques. With the exception of specially prepared surfaces, these attempts have met with little success. This paper presents an experimental investigation of nucleation site density measured on roughly polished brass and stainless steel surfaces for gas nucleation and pool boiling over a large parameter space. The fluids used for this study, distilled water and ethanol, are moderately wetting and highly wetting, respectively. Using distilled water it has been observed that the trends of nucleation site density versus the inverse of the critical radius are similar for pool boiling and gas nucleation. The nucleation site density is higher for gas nucleation than for pool boiling. An unexpected result has been observed with ethanol as the heat transfer fluid, which casts doubt on the general validity of heterogeneous nucleation theory. Due to flooding, few sites are active on the brass surface and at most two are active on the stainless steel surface during gas nucleation experiments. However, nucleation sites readily form in large concentration on both the brass and stainless steel surfaces during pool boiling. The nucleation site densities for the rough and mirror polished brass surfaces are also compared. It shows that there is no large difference for the measured nucleation site density.


Author(s):  
Zan Wu ◽  
Anh Duc Pham ◽  
Zhen Cao ◽  
Cathrine Alber ◽  
Peter Falkman ◽  
...  

This work aims to investigate pool boiling heat transfer enhancement by using nanostructured surfaces. Two types of nanostructured surfaces were employed, gold nanoparticle-coated surfaces and alumina nanoparticle-coated surfaces. The nanostructured surfaces were fabricated by an electrophoretic deposition technique, depositing nanoparticles in a nanofluid onto smooth copper surfaces under an electric field. N-pentane and acetone were tested as working fluids. Compared to the smooth surface, the pool boiling heat transfer coefficient has been increased by 80% for n-pentane and acetone. Possible mechanisms for the enhancement in heat transfer are qualitatively provided. The increase in active nucleation site density due to multiple micro/nanopores on nanoparticle-coated surfaces is likely the main contributor. The critical heat flux on nanostructured surfaces are approximately the same as that on the smooth surface because both smooth and modified surfaces show similar wickability for the two working fluids.


Author(s):  
Matevž Zupančič ◽  
Jure Voglar ◽  
Peter Gregorčič ◽  
Iztok Golobič ◽  
Peter Zakšek

Pool boiling experiments of water and ethanol-water binary mixtures were conducted on smooth and laser textured stainless steel foils. High-speed IR thermography was used to measure transient temperature field during boiling in order to determine nucleation frequencies, nucleation site densities, bubble activation temperatures, wall-temperature distributions and average superheats as well as heat transfer coefficients. Saturated pool boiling experiments were conducted at atmospheric pressure over a heat flux range of 5–250 kW m−2 for pure water and ethanol-water mixtures (1% and 10% m/m). For both mixtures and both types of surfaces we measured significant decrease in average heat transfer coefficient and increase in bubble activation temperatures in comparison to pure water. However, laser textured surface in average provided around 60% higher nucleation frequency and more than 100% higher nucleation site density compared to smooth surface for both of the tested binary mixtures. Consequentially, heat transfer coefficient was enhanced for more than 30%. Our results show that laser textured surfaces can improve boiling performance for water and ethanol-water mixtures, but at the same time the addition of ethanol reduces heat transfer coefficient despite the enhancement of nucleation site density and nucleation frequency. This is also in agreement with available experimental data and existing theoretical models.


2019 ◽  
Vol 8 (8) ◽  
pp. 1617-1631
Author(s):  
Saeid Vafaei ◽  
Hyungdae Kim

Pool boiling heat transfer is an aggressive and complex phenomenon which needs to be simplified for a better understanding of the mechanism of bubble growth and departure and how boiling heat transfer can be enhanced. Single bubble boiling heat transfer is a simple version of boiling phenomenon which has been used to study the effective elements on pool boiling heat transfer. The purpose of the present review paper is to understand how to produce single bubble pool boiling on a heated substrate and investigate, how single bubble boiling phenomenon can be affected by geometry of cavities, cavity size, wettability, roughness, working fluid, subcooling, wall superheat, heat flux, gravity, etc. It was demonstrated that cylindrical cavities are capable to generate stable and continuous bubbling, small temperature fluctuation, low superheat with short waiting period. The cylindrical cavities can be manufactured very easily in small sizes which can be a good candidate to produce single bubble pool boiling. As heat flux increases, smaller cavities start becoming active. For a given depth, as cavity size increases, the bubble growth rate and departure volume increase. Surface wettability is another complex and important factor to modify the single bubble boiling heat transfer. Wettability depends mainly on force balance at the triple contact line which relies on solid–liquid–gas materials. In case of hydrophobic surfaces, the triple line has tendency to move toward liquid phase and expand the radius of triple line, so the initiation of nucleation is easier, the waiting time is shorter, the downward surface tension force becomes bigger since radius of triple line is larger, the bubble departure volume is higher and bubble growth period is longer. The effects of the rest of main parameters on single bubble boiling are discussed in this paper in details. In addition, a theoretical model is developed to predict the liquid-vapor interface for the single bubble boiling. The theoretical model is compared with single bubble boiling experimental data and good results observed.


2005 ◽  
Vol 128 (1) ◽  
pp. 13-20 ◽  
Author(s):  
Yusen Qi ◽  
James F. Klausner

It has been well established that the rate of heat transfer associated with boiling systems is strongly dependent on the nucleation site density. Over many years attempts have been made to predict nucleation site density in boiling systems using a variety of techniques. With the exception of specially prepared surfaces, these attempts have met with little success. This paper presents an experimental investigation of nucleation site density measured on roughly polished brass and stainless steel surfaces for gas nucleation and pool boiling over a large parameter space. A statistical model used to predict the nucleation site density in saturated pool boiling is also investigated. The fluids used for this study, distilled water and ethanol, are moderately wetting and highly wetting, respectively. Using distilled water it has been observed that the trends of nucleation site density versus the inverse of the critical radius are similar for pool boiling and gas nucleation. The nucleation site density is higher for gas nucleation than for pool boiling. An unexpected result has been observed with ethanol as the heat transfer fluid, which casts doubt on the general assumption that heterogeneous nucleation in boiling systems is exclusively seeded by vapor trapping cavities. Due to flooding, few sites are active on the brass surface and at most two are active on the stainless steel surface during gas nucleation experiments. However, nucleation sites readily form in large concentration on both the brass and stainless steel surfaces during pool boiling. The pool boiling nucleation site densities for ethanol on rough and mirror polished brass surfaces are also compared. It shows that there is not a significant difference between the measured nucleation site densities on the smooth and rough surfaces. These results suggest that, in addition to vapor trapping cavities, another mechanism must exist to seed vapor bubble growth in boiling systems.


Author(s):  
John P. McHale ◽  
Suresh V. Garimella

Quantitative measurements are obtained from high-speed visualizations of pool boiling at atmospheric pressure from smooth and roughened surfaces, using a perfluorinated hydrocarbon (FC-77) as the working fluid. The boiling surfaces are fabricated from aluminum and prepared by mechanical polishing in the case of the smooth surface, and by electrical discharge machining (EDM) in the case of the roughened surface. The roughness values (Ra) are 0.03 and 5.89 micrometers for the polished and roughened surfaces, respectively. The bubble diameter at departure, bubble departure frequency, bubble terminal velocity, and active nucleation site density are measured from the monochrome movies, which are recorded at 8000 frames per second with a digital CCD camera and magnifying lens. Results are compared to predictions from existing models of bubble nucleation behavior in the literature. Wall superheat, heat flux, and heat transfer coefficient are also reported.


2012 ◽  
Vol 20 (01) ◽  
pp. 1150003 ◽  
Author(s):  
YASUYUKI TAKATA ◽  
SUMITOMO HIDAKA ◽  
MASAMICHI KOHNO

Pool boiling from a super-water-repellent (SWR) and polytetrafluoroethylene (PTFE) surface with checkered and spotted patterns has been studied experimentally. The heat transfer surfaces are copper with the SWR coating of checkered and spotted patterns and TiO2 -coated surface with PTFE spotted patterns. The domain of SWR and PTFE acts as nucleation sites and, therefore, bubble nucleation starts at very low superheating. In lower heat flux, bubbles with uniform size are generated on the SWR or PTFE domain of the heat transfer surface. These bubbles depart from the heat transfer surface when the contact line reaches the boundary of SWR or PTFE domain. Nucleate boiling with this surface was enhanced by seven times compared with the normal copper surface. The best was the spotted PTFE surface coated on TiO2 superhydrophilic surface.


2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Satish G. Kandlikar

Understanding heat transfer mechanisms is crucial in developing new enhancement techniques in pool boiling. In this paper, the available literature on fundamental mechanisms and their role in some of the outstanding enhancement techniques is critically evaluated. Such an understanding is essential in our quest to extend the critical heat flux (CHF) while maintaining low wall superheats. A new heat transfer mechanism related to macroconvection is introduced and its ability to simultaneously enhance both CHF and heat transfer coefficient (HTC) is presented. In the earlier works, increasing nucleation site density by coating a porous layer, providing hierarchical multiscale structures with different surface energies, and nanoscale surface modifications were some of the widely used techniques which relied on enhancing transient conduction, microconvection, microlayer evaporation, or contact line evaporation mechanisms. The microconvection around a bubble is related to convection currents in its immediate vicinity, referred to as the influence region (within one to two times the departing bubble diameter). Bubble-induced convection, which is active beyond the influence region on a heater surface, is introduced in this paper as a new macroconvection mechanism. It results from the macroconvection currents created by the motion of bubbles as they grow and depart from the nucleating sites along a specific trajectory. Directing these bubble-induced macroconvection currents so as to create separate vapor–liquid pathways provides a highly effective enhancement mechanism, improving both CHF and HTC. The incoming liquid as well as the departing bubbles in some cases play a major role in enhancing the heat transfer. Significant performance improvements have been reported in the literature based on enhanced macroconvection contribution. One such microstructure has yielded a CHF of 420 W/cm2 with a wall superheat of only 1.7 °C in pool boiling with water at atmospheric pressure. Further enhancements that can be expected through geometrical refinements and integration of different techniques with macroconvection enhancement mechanism are discussed here.


2016 ◽  
Vol 20 (suppl. 1) ◽  
pp. 113-123 ◽  
Author(s):  
Milada Pezo ◽  
Vladimir Stevanovic

This paper presents CFD (Computational Fluid Dynamics) approach to prediction of the heat transfer coefficient for nucleate pool boiling under high heat fluxes. Three-dimensional numerical simulations of the atmospheric saturated pool boiling are performed. Mathematical modelling of pool boiling requires a treatment of vapor-liquid two-phase mixture on the macro level, as well as on the micro level, such as bubble growth and departure from the heating surface. Two-phase flow is modelled by the two-fluid model, which consists of the mass, momentum and energy conservation equations for each phase. Interface transfer processes are calculated by the closure laws. Micro level phenomena on the heating surface are modelled with the bubble nucleation site density, the bubble resistance time on the heating wall and with the certain level of randomness in the location of bubble nucleation sites. The developed model was used to determine the heat transfer coefficient and results of numerical simulations are compared with available experimental results and several empirical correlations. A considerable scattering of the predictions of the pool boiling heat transfer coefficient by experimental correlations is observed, while the numerically predicted values are within the range of results calculated by well-known Kutateladze, Mostinski, Kruzhilin and Rohsenow correlations. The presented numerical modeling approach is original regarding both the application of the two-fluid two-phase model for the determination of heat transfer coefficient in pool boiling and the defined boundary conditions at the heated wall surface.


2012 ◽  
Vol 14 (4) ◽  
pp. 100-109 ◽  
Author(s):  
M.M. Sarafraz ◽  
S.M. Peyghambarzadeh ◽  
S.A. Alavi Fazel

Abstract In this paper, a new method for enhancing the pool boiling heat transfer coefficient of pure liquid, based on the gas injection through the liquids has been introduced. Hence, the effect of gas dissolved in a stagnant liquid on pool boiling heat transfer coefficient, nucleation site density, and bubble departure diameter has experimentally been investigated for different mole fractions of SO2 and various heat fluxes up to 114 kW/ m2. The presence of SO2 in captured vapor inside the bubbles, particularly around the heat transfer surface increases the pool boiling heat transfer coefficient. The available predicted correlations are unable to obtain the reasonable values for pool boiling heat transfer coefficient in this particular case. Therefore, to predict the pool boiling heat transfer coefficient accurately, a new modified correlation based on Stephan-Körner relation has been proposed. Also, during the experiments, it is found that nucleation site density is a strictly exponential function of heat flux. Accordingly, a new correlation has been obtained to predict the nucleation site density. The major application of the nucleation site density is in the estimating of mean bubble diameters as well as local agitation due to the rate of bubble frequency.


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