Enhanced Macroconvection Mechanism With Separate Liquid–Vapor Pathways to Improve Pool Boiling Performance

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Satish G. Kandlikar

Understanding heat transfer mechanisms is crucial in developing new enhancement techniques in pool boiling. In this paper, the available literature on fundamental mechanisms and their role in some of the outstanding enhancement techniques is critically evaluated. Such an understanding is essential in our quest to extend the critical heat flux (CHF) while maintaining low wall superheats. A new heat transfer mechanism related to macroconvection is introduced and its ability to simultaneously enhance both CHF and heat transfer coefficient (HTC) is presented. In the earlier works, increasing nucleation site density by coating a porous layer, providing hierarchical multiscale structures with different surface energies, and nanoscale surface modifications were some of the widely used techniques which relied on enhancing transient conduction, microconvection, microlayer evaporation, or contact line evaporation mechanisms. The microconvection around a bubble is related to convection currents in its immediate vicinity, referred to as the influence region (within one to two times the departing bubble diameter). Bubble-induced convection, which is active beyond the influence region on a heater surface, is introduced in this paper as a new macroconvection mechanism. It results from the macroconvection currents created by the motion of bubbles as they grow and depart from the nucleating sites along a specific trajectory. Directing these bubble-induced macroconvection currents so as to create separate vapor–liquid pathways provides a highly effective enhancement mechanism, improving both CHF and HTC. The incoming liquid as well as the departing bubbles in some cases play a major role in enhancing the heat transfer. Significant performance improvements have been reported in the literature based on enhanced macroconvection contribution. One such microstructure has yielded a CHF of 420 W/cm2 with a wall superheat of only 1.7 °C in pool boiling with water at atmospheric pressure. Further enhancements that can be expected through geometrical refinements and integration of different techniques with macroconvection enhancement mechanism are discussed here.

2014 ◽  
Vol 592-594 ◽  
pp. 1596-1600 ◽  
Author(s):  
Abdul Najim ◽  
Anil R. Aacharya

In this paper, effect of nucleation site size on bubble dynamics during nucleate pool boiling heat transfer in saturated water is studied experimentally. Single bubble was generated using right angle tip of a hypodermic needle as a nucleation site. The hypodermic needles were used of inner diameters 0.413mm, 0.514mm, and 0.603 mm with a constant depth of 25mm. The bubble dynamics was studied using SONY Cyber-shot DSC-H100 camera operating at 30 frames per second at atmospheric pressure and at a wall superheat of 5K. The results show that, bubble diameter, bubble height and bubble volume increases with increase in diameter of nucleation site. The bubble growth period is found to be dependent on nucleation site size, and it decreases with increase in diameter of nucleation site. This happens because as volume of vapor bubble increases, buoyancy force starts dominates the capillary force and bubble detaches earlier. Effect of nucleation site size on bubble departure diameter and bubble release frequency is also discussed.


2010 ◽  
Vol 24 (12) ◽  
pp. 1229-1236 ◽  
Author(s):  
BOQI XIAO

In this paper, dependence of active nucleation site density on boiling surfaces are developed. For pool boiling heat transfer, a mathematical model is derived based on statistical treatment using the probability density function of the cavity mouth radius and existing correlation for active nucleation site density, the volume of single bubble at departure, the bubble departure diameter and the bubble departure frequency. The proposed model is expressed as a function of wall superheat, the contact angle, maximum and minimum active cavities, and physical properties of fluid. It is shown that the wall heat flux can be determined by the consideration of the variation of the cavity mouth radius. A good agreement between the proposed model predictions and experimental data is found for different contact angles. It also turns out that the present model explains well the mechanism on how wettability affects the pool boiling.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


Author(s):  
Yusen Qi ◽  
James F. Klausner

It has been well established that the rate of heat transfer associated with boiling systems is strongly dependent on the nucleation site density. Over many years attempts have been made to predict nucleation site density in boiling systems using a variety of techniques. With the exception of specially prepared surfaces, these attempts have met with little success. This paper presents an experimental investigation of nucleation site density measured on roughly polished brass and stainless steel surfaces for gas nucleation and pool boiling over a large parameter space. The fluids used for this study, distilled water and ethanol, are moderately wetting and highly wetting, respectively. Using distilled water it has been observed that the trends of nucleation site density versus the inverse of the critical radius are similar for pool boiling and gas nucleation. The nucleation site density is higher for gas nucleation than for pool boiling. An unexpected result has been observed with ethanol as the heat transfer fluid, which casts doubt on the general validity of heterogeneous nucleation theory. Due to flooding, few sites are active on the brass surface and at most two are active on the stainless steel surface during gas nucleation experiments. However, nucleation sites readily form in large concentration on both the brass and stainless steel surfaces during pool boiling. The nucleation site densities for the rough and mirror polished brass surfaces are also compared. It shows that there is no large difference for the measured nucleation site density.


Author(s):  
Zan Wu ◽  
Anh Duc Pham ◽  
Zhen Cao ◽  
Cathrine Alber ◽  
Peter Falkman ◽  
...  

This work aims to investigate pool boiling heat transfer enhancement by using nanostructured surfaces. Two types of nanostructured surfaces were employed, gold nanoparticle-coated surfaces and alumina nanoparticle-coated surfaces. The nanostructured surfaces were fabricated by an electrophoretic deposition technique, depositing nanoparticles in a nanofluid onto smooth copper surfaces under an electric field. N-pentane and acetone were tested as working fluids. Compared to the smooth surface, the pool boiling heat transfer coefficient has been increased by 80% for n-pentane and acetone. Possible mechanisms for the enhancement in heat transfer are qualitatively provided. The increase in active nucleation site density due to multiple micro/nanopores on nanoparticle-coated surfaces is likely the main contributor. The critical heat flux on nanostructured surfaces are approximately the same as that on the smooth surface because both smooth and modified surfaces show similar wickability for the two working fluids.


2013 ◽  
Vol 416-417 ◽  
pp. 1049-1055
Author(s):  
Ji Cheng Zhou ◽  
Dong Sheng Zhu ◽  
Zheng Qi Huo ◽  
Jun Li ◽  
Yan Li

The objectives of this paper are to study the pool boiling heat transfer characteristics of twisted tubes in the flooded evaporator. The twisted tubes are processed from common circular evaporating tubes with an outer diameter of 15.88mm. The outer major axis diameter, minor axis diameter, wall thickness and length of the twisted tube are 19.50mm, 11.28mm, 1.09mm, and 3310mm, respectively. The outside tube pool boiling heat transfer coefficients, tube side Reynolds numbers, the wall superheat, the saturation temperature of refrigerant and the heat flux are considered as the key parameters. The results show that pool boiling heat transfer coefficient data increase with , and , respectively, and decrease as the wall superheat increases. It can be found in the case study that the overall heat transfer coefficient of twisted tube flooded evaporator (TFE) is about 1.15 times as high as the one of common flooded evaporator (FE) with a same heat capacity. It is proved that an application of the TFE in the water-cooled screw chiller can be feasible.


Author(s):  
Matevž Zupančič ◽  
Jure Voglar ◽  
Peter Gregorčič ◽  
Iztok Golobič ◽  
Peter Zakšek

Pool boiling experiments of water and ethanol-water binary mixtures were conducted on smooth and laser textured stainless steel foils. High-speed IR thermography was used to measure transient temperature field during boiling in order to determine nucleation frequencies, nucleation site densities, bubble activation temperatures, wall-temperature distributions and average superheats as well as heat transfer coefficients. Saturated pool boiling experiments were conducted at atmospheric pressure over a heat flux range of 5–250 kW m−2 for pure water and ethanol-water mixtures (1% and 10% m/m). For both mixtures and both types of surfaces we measured significant decrease in average heat transfer coefficient and increase in bubble activation temperatures in comparison to pure water. However, laser textured surface in average provided around 60% higher nucleation frequency and more than 100% higher nucleation site density compared to smooth surface for both of the tested binary mixtures. Consequentially, heat transfer coefficient was enhanced for more than 30%. Our results show that laser textured surfaces can improve boiling performance for water and ethanol-water mixtures, but at the same time the addition of ethanol reduces heat transfer coefficient despite the enhancement of nucleation site density and nucleation frequency. This is also in agreement with available experimental data and existing theoretical models.


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