scholarly journals Structural adhesives. Application for automotive industry.

1987 ◽  
Vol 60 (2) ◽  
pp. 85-92
Author(s):  
NOBORU TANOI
MRS Bulletin ◽  
2003 ◽  
Vol 28 (6) ◽  
pp. 424-427 ◽  
Author(s):  
Agnès Aymonier ◽  
Eric Papon

AbstractSoft reactive adhesives (SRAs) are polymer-based materials (e.g., polyurethanes, polysiloxanes, polydienes) designed to be further vulcanized or slightly cross-linked through external activation (heat, moisture, oxygen, UV–visible irradiation, etc.), either at the time of their application or within a subsequent predefined period. They are used mainly as mastics, or sealing compounds, in a wide range of industrial and commercial fields such as construction, footwear, and the automotive industry. Generally deposited as thick films, SRAs behave as structural adhesives; their low elastic moduli accommodate large strains between the bonded parts without incurring permanent damage. Other outstanding attributes of SRAs are their resistance to solvents, their ability to withstand aggressive environments, and their ease of use. This article discusses examples of SRAs and, more specifically, shows how the cross-linking chemistry, mainly through step-growth polymerization, provides their primary advantages.


1987 ◽  
Vol 22 (2) ◽  
pp. 153-165 ◽  
Author(s):  
U. T. Kreibich ◽  
A. F. Marcantonio

Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1549
Author(s):  
Gyeong-Seok Chae ◽  
Hee-Woong Park ◽  
Jung-Hyun Lee ◽  
Seunghan Shin

Epoxy adhesives are widely used in various industries because of their high heat and chemical resistance, high cohesion, and minimal shrinkage. Recently, epoxy adhesives have been applied in the automotive industry as structural adhesives for lightweight vehicles. However, the brittleness of the epoxy is an obstacle for this application, since the automotive industry requires epoxy-based structural adhesives to have a high level of high-speed impact resistance. Hence, we used phenol-terminated polyurethane (PTPU) as a toughening agent for epoxy adhesives and compared the results with those that were obtained with carboxyl-terminated butadiene acrylonitrile copolymer (CTBN). The high-energy impact resistance of the epoxy adhesives was measured by the impact wedge-peel (IWP) test, and the shear strength was measured by the single lap joint test. As a result, the 20 wt % PTPU-modified epoxy adhesive showed remarkably higher total absorbed energy (25.8 J) during the IWP test and shear strength (32.3 MPa) as compared with the control epoxy adhesive (4.1 J and 20.6 MPa, respectively). In particular, the total absorbed energy of the PTPU-modified epoxy adhesive was much larger than that of the CTBN-modified epoxy adhesive (5.8 J). When more than 10 wt % PTPU was added, the modified epoxy adhesives showed stable crack growth and effectively transferred external stress to the substrate. These results were explained by changes in the glass transition temperature, crosslinking density, and morphology due to the toughening agents.


2018 ◽  
Vol 8 ◽  
pp. 561-565 ◽  
Author(s):  
Marco Alfano ◽  
Chiara Morano ◽  
Fabrizio Moroni ◽  
Francesco Musiari ◽  
Giuseppe Danilo Spennacchio ◽  
...  

2001 ◽  
Author(s):  
Jamil M. Alwan ◽  
Chi-Chin Wu ◽  
Thomas H. Sheng ◽  
Chunhui (Kevin) Li ◽  
Yi Liu

Abstract The automotive industry is facing new environmental requirements that call for more stringent rules to protect the environment and reduce material and resources usage. As such, the automotive industry is in more need to reduce fuel consumption and control emissions in order to meet the new environmental requirements. One of the methods that helps in acheiving lower fuel consumption targets is weight reduction. Making cars lighter sounds plausable, but is it acheivable without affecting vehicle Safety as well as other customer demands for more comfort and better vehicle performance (Criteria that are a must in today’s stringent safety requirements and competitive environment.). The body-in-white (BIW) accounts for about 25% of the total vehicle weight, and thus it provides a great opportunity for weight reduction. However, the challenge is not only to reduce the vehicle’s BIW weight, but also to maintain competitive vehicle functionality in Safety, NVH and Durability. The studied technologies include: Generic Body Architecture, Tailor Welded Blanks, Ultra High Strength Steel, Structural Foams, and Structural Adhesives. Each of these technologies was benchmarked in terms of weight savings, vs Safety, NVH, and Durability functionalities. The models that were used for the technology prove outs are based on generic modified Body Architecture CAE models. It was shown that the total weight savings acheived from architecture alone was 24 lb (out of 707 lb initial BIW weight, thus making the weight savings close to 3.4%). In addition, the combination of Tailor welded blanks and Ultra high strength steel has resulted in an 80 lb reduction in the BIW weight, which is close to 11.3%. Structural foams showed an effective increase in roof crush strength, and showed potential enhancement for frontal crash pulses as well as potential shortening of front ends. On the other hand, structural adhesives showed enormous NVH benefits in stiffness with as little as 1% energy absorption enhancement for crash. Thus producing the perfect method to compensate the reduced body stiffness due to sheet metal gage reduction and replacement with Ultra High strength steel. By such both safety and NVH functionalities are complemented without weight increase.


Author(s):  
W. T. Donlon ◽  
J. E. Allison ◽  
S. Shinozaki

Light weight materials which possess high strength and durability are being utilized by the automotive industry to increase fuel economy. Rapidly solidified (RS) Al alloys are currently being extensively studied for this purpose. In this investigation the microstructure of an extruded Al-8Fe-2Mo alloy, produced by Pratt & Whitney Aircraft, Goverment Products Div. was examined in a JE0L 2000FX AEM. Both electropolished thin sections, and extraction replicas were examined to characterize this material. The consolidation procedure for producing this material included a 9:1 extrusion at 340°C followed by a 16:1 extrusion at 400°C, utilizing RS powders which have also been characterized utilizing electron microscopy.


2010 ◽  
Author(s):  
Bustillos Enrique de la Vega ◽  
Karla Lucero Duarte ◽  
Octavio Lopez Millan
Keyword(s):  

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