scholarly journals Investigation of fly ash properties with purpose of its utilization as a secondary raw material for portland cement clinker production

2006 ◽  
Vol 60 (9-10) ◽  
pp. 245-252 ◽  
Author(s):  
Zvezdana Bascarevic ◽  
Miroslav Komljenovic ◽  
Ljiljana Petrasinovic-Stojkanovic ◽  
Natasa Jovanovic ◽  
Aleksandra Rosic ◽  
...  

In this paper the results of the investigated properties of fly ash from four thermal power plants in Serbia are presented. The physical, chemical, mineralogical and thermal characterization of fly ash was carried out, in order to determine the possibility to utilize this material in the building materials industry, foremost in the cement industry. It was determined that, although there are differences concerning the physical, chemical, and mineralogical characteristics of the investigated samples, they are very similar concerning their thermal characteristics. It was concluded that using fly ash as one of the raw components in the mixture for Portland cement clinker synthesis, not only enables the substitution of natural resources, but it might have a positive effect on the lowering of the sintering temperature.

2015 ◽  
Vol 3 (1) ◽  
pp. 53-56
Author(s):  
Кирил Безгласный ◽  
Kiril Bezglasnyy ◽  
Роман Скориков ◽  
Roman Skorikov ◽  
Артем Шаля ◽  
...  

This article shows the obstacles of using thermal power plant’s ash waste on an industrial scale. The results of determining the activity of fly ash and hydroremoval ash in a mixture with Portland cement are given. Schemes of translation ash from the category of waste with heterogeneous characteristics in the raw material with stable properties are offered. The most rational ways of using ash from thermal power plants in building materials are presented


2016 ◽  
Vol 2016 ◽  
pp. 1-6 ◽  
Author(s):  
Li Luo ◽  
Yimin Zhang ◽  
Shenxu Bao ◽  
Tiejun Chen

The cement industry has for some time been seeking alternative raw material for the Portland cement clinker production. The aim of this research was to investigate the possibility of utilizing iron ore tailings (IOT) to replace clay as alumina-silicate raw material for the production of Portland cement clinker. For this purpose, two kinds of clinkers were prepared: one was prepared by IOT; the other was prepared by clay as a reference. The reactivity and burnability of raw meal, mineralogical composition and physical properties of clinker, and hydration characteristic of cement were studied by burnability analysis, differential thermal analysis, X-ray diffraction, and hydration analysis. The results showed that the raw meal containing IOT had higher reactivity and burnability than the raw meal containing clay, and the use of IOT did not affect the formation of characteristic mineralogical phases of Portland cement clinker. Furthermore, the physical and mechanical performance of two cement clinkers were similar. In addition, the use of IOT was found to improve the grindability of clinker and lower the hydration heat of Portland cement. These findings suggest that IOT can replace the clay as alumina-silicate raw material for the preparation of Portland cement clinker.


2006 ◽  
Vol 60 (9-10) ◽  
pp. 253-258 ◽  
Author(s):  
Natasa Jovanovic ◽  
Miroslav Komljenovic ◽  
Ljiljana Petrasinovic-Stojkanovic ◽  
Zvezdana Bascarevic ◽  
Violeta Bradic ◽  
...  

Fly ash from four power plants in Serbia (PP "Morava" - Svilajnac, PP "Kolubara" - Veliki Grijani, PP "Kostolac" - units B1 and B2 - Kostolac and PP "Nikola Tesla" - units A and B - Obrenovac) was utilized as the starting raw component for Portland cement clinker synthesis. Limestone and quartz sand from the "Holcim - Serbia, a.d." cement factory were the other two starting raw components. Based on the chemical composition of the raw components and from the projected cement moduli, the amounts of raw components in the raw mixtures were calculated. Six different raw mixtures were prepared - each one consisted of limestone, sand and different fly ash. A raw mixture from the industrial production of the "Holcim - Serbia, a.d." cement factory was used as the reference material. The prepared raw mixtures were sintered in a laboratory furnace at 1400?C. The chemical and mineralogical compositions of the synthesized clinkers were determined. The characteristics of clinkers, based on fly ash, were compared to the characteristics of the industrial Portland cement clinker from the "Holcim - Serbia, a.d." cement factory. The results of the investigation showed that fly ash from power plants in Serbia can be suitable for Portland cement clinker synthesis.


2016 ◽  
Vol 692 ◽  
pp. 54-65
Author(s):  
Mohammad Arif Kamal

Fly Ash, known for its proven stability for variety of applications as admixture in cement, concrete, mortar, lime pozzolan mixture (bricks. blocks) etc, is an industrial by-product from Thermal Power Plants with current annual generation of approximately 108 million tones. Fly Ash is not just environment friendly, but is known for its cost effectiveness as well. Its use as a building material helps increase buildings strength and stability. Fly Ash is believed to be a very promising alternative for the industry seeking to meet its development objectives. Fly Ash is being very effectively and economically used in building components such as bricks, doors, door-frames, etc. Fly Ash is also being used in construction of roads and embankments with some design changes. It is also used as raw material in agricultural and wasteland development programmes. The trend is clear, Fly Ash will soon be considered as a resource material and its potential will be fully exploited. Through development & application of technologies, Fly Ash has shifted from “Waste Material” category to “Resource Material” category. The purpose of this paper is to provide an overview of disposal and utilization of Fly Ash and its beneficial potential in application of civil engineering construction as well as others. The focus of this paper is to explore the properties of fly ash as building materials and also aims at the properties of geopolymer concrete, how these distinguish from general characteristics of ordinary Portland cement. It also lay emphasize on durability, properties of fly ash based geopolymer concrete and its advantage when used as a construction material as well.


2013 ◽  
Vol 652-654 ◽  
pp. 2570-2575 ◽  
Author(s):  
Jun Min Sun ◽  
Ping Chen

High-alumina fly ash in central and western regions of Inner Mongolia is a very valuable renewable mineral resource resulting from the content of Al2O3 up to 50% and some available elements, such as gallium, titanium and light rare earth. According to the resource characteristics of high-alumina fly ash and the market demand of the non-ferrous metals and chemical products in national economic development, a technique route was researched and developed, which included high-alumina fly ash as the main raw material, extraction of alumina co-generated with active calcium silicate (chemical packing) and calcium silicon slag cement clinker. It is the process characteristics that according to the development concept about circular economy, making full use of fly ash and recycling water as sewage disposal from thermal power plants, calcium carbide slag from chemical plants and other disused resources, and achieving the separation of alumina and silica and their respective resource utilization.


2009 ◽  
Vol 6 (2) ◽  
pp. 511-517 ◽  
Author(s):  
S. Sarojini ◽  
S. Ananthakrishnasamy ◽  
G. Manimegala ◽  
M. Prakash ◽  
G. Gunasekaran

Fly ash is an amorphous ferroalumino silicate, an important solid waste around thermal power plants. It creates problems leading to environmental degradation due to improper utilization or disposal. However, fly ash is a useful ameliorant that may improve the physical, chemical and biological properties of soils and is a source of readily available plant macro and micronutrients when it is used with biosolids. Supply of nutrients from fly ash with biosolids may enhance their agricultural use. The growth and reproduction ofEisenia fetidawas studied during vermicomposting of fly ash with cowdung and pressmud in four different proportions (T1,T2,T3& T4) and one controli.e.,cow dung and pressmud alone. The growth, cocoon and hatchlings production were observed at the interval of 15 days over a period of 60 days. The maximum worm growth and reproduction was observed in bedding material alone. Next to that the T1was observed as the best mixture for vermiculture.


1999 ◽  
Vol 09 (03n04) ◽  
pp. 417-422 ◽  
Author(s):  
V. VIJAYAN ◽  
S. N. BEHERA

Fly ash is a major component of solid material generated by the coal-fired thermal power plants. In India the total amount of fly ash produced per annum is around 100 million tonnes. Fly ash has a great potential for utilization in making industrial products such as cement, bricks as well as building materials, besides being used as a soil conditioner and a provider of micro nutrients in agriculture. However, given the large amount of fly ash that accumulate at thermal power plants, their possible reuse and dispersion and mobilization into the environment of the various elements depend on climate, soils, indigenous vegetation and agriculture practices. Fly ash use in agriculture improved various physico-chemical properties of soil, particularly the water holding capacity, porosity and available plant nutrients. However it is generally apprehended that the application of large quantity of fly ash in fields may affect the plant growth and soil texture. Hence there is a need to characterize trace elements of fly ash. The results of trace element analysis of fly ash and pond ash samples collected from major thermal power plants of India by Particle Induced X-ray Emission (PIXE) have been discussed.


1986 ◽  
Vol 86 ◽  
Author(s):  
Micheline Regourd

ABSTRACTThe hydration of a blended cement through hydraulic or pozzolanic reactions results in heterogeneous polyphase materials. Because portland cement clinker is the major component in most cement blends, the microstructural development of portland cement hydrates, including C-S-H and pore structures, is first discussed. Slag, fly ash, silica fume and limestone filler cements are then compared to portland cement with regards to C-S-H morphology and composition, aluminate crystallization, cement paste interfaces and pore size distribution.


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