scholarly journals A computational study of a multi-solid liquid fluidized bed incorporating inclined channels

Author(s):  
Naveedul Syed ◽  
Naseer Khan ◽  
Iftikhar Ahmad

Simulations were performed under continuous processing conditions using the 2D continuum model to describe the internal state of a multi-solid system comprising solid particles of different sizes and densities at the same time. The feed consisted of 35 types of solid particle species with five different sizes, 1.70, 1.20, 0.85, 0.60 and 0.35 mm and seven different densities ranging 1400 to 2000 kg/m3. The simulations results have been used to plot the concentration profiles of solid particles along the bed height. The concentration profiles of the solid particles depicted that the fine dense particles, 0.60 mm, having density equal to 1900 kg/m3 and terminal velocity 0.058 m/s moved downwards and discharged into the underflow. However, the low-density coarse particles, 1.20 mm, having density equal to 1400 kg/m3 and terminal velocity 0.068 m/s moved upwards and conveyed to the overflow, hence, showing a separation process based on the density difference. Furthermore, simulation results showed that the particle species having densities close to the value of the separation relative density exhibited higher concentrations along the system height and the suspension within the system was mainly composed of these species.

Author(s):  
John M. Furlan ◽  
Venkat Mundla ◽  
Jaikrishnan Kadambi ◽  
Nathaniel Hoyt ◽  
Robert Visintainer ◽  
...  

In the design of slurry transport equipment, the effects of solid particle concentration on hydraulic performance and wear have to be considered. This study involves examining the acoustic properties of slurry flows such as velocity, backscatter and attenuation as a function of volume fraction of solid particles. Ultrasound A-mode imaging method is developed to obtain particle concentration in a flow of soda lime glass particles (diameter of 200 micron) and water slurry in a 1″ diameter pipe. Based on the acoustic properties of the slurry a technique is developed to measure local solid particle concentrations. The technique is used to obtain concentration profiles in homogeneous (vertical flow) and non-homogeneous (horizontal flow) slurry flows with solid particle concentrations ranging from 1–10% by volume. The algorithm developed utilizes the power spectrum and attenuation measurements obtained from the homogeneous loop as calibration data in order to obtain concentration profiles in other (i.e. non-homogenous) flow regimes. A computational study using FLUENT was performed and a comparison is made with the experimental results. A reasonable agreement between the experimental and computational results is observed.


1992 ◽  
Vol 114 (1) ◽  
pp. 54-64 ◽  
Author(s):  
D. P. Chase ◽  
E. F. Rybicki ◽  
J. R. Shadley

As part of a combined experimental and computational study of erosion for gas and oil production conditions, a semi-empirical model has been developed to predict erosion ratio behaviors of metals due to solid particle impingement. One use of the model will be to reduce the total number of experiments needed to characterize erosion behavior. The model represents material property information associated with both the target material and the impinging particles, as well as impingement speed. Five different models are examined in terms of ability to predict erosion ratio behavior as a function of impingement speed. The model selected is based on a conservation of energy formulation and fracture mechanics considerations to predict the amount of material removed due to solid particle impingement. The resulting equation to predict the erosion ratio for a given particle size contains one unknown coefficient which is determined through comparison with experimental data. Illustrative examples are presented for data for two different sizes of glass bead solid particles in an oil carrier fluid impinging on an API (American Petroleum Institute) N80 grade steel target at an impingement angle 90 deg to the target surface. Using erosion data at one impingement speed to determine the unknown coefficient, the model was used to predict erosion behavior at a range of other speeds. Good agreement between the erosion ratio data and the values predicted by the model were found for two solid particle sizes. Recommendations for expanding the capabilities of the model are pointed out.


2015 ◽  
Vol 754-755 ◽  
pp. 240-244
Author(s):  
M.N. Derman ◽  
Syaza Nabilla Mohd Suhaimi ◽  
Zuraidawani Che Daud

Microwave sintering is new sintering technology method to produce Al alloys. The advantages of this method because of very short sintering time and less production cost compare to conventional sintering. However, the main problems in microwave sintering are required to be controlled sintering time due to rapid sintering mechanism. Therefore the effect of microwave sintering time to PM Aluminium will be studied. The compacted and sintered aluminium powder is placed in a microwave oven at a different period of 5 minutes, 10 minutes, 15 minutes and 20 minutes. Compression of 150 MPa is applied on aluminium powder to form pellets. Palette is shaped to 1cm in diameter and weighs 1g. SiC is placed together with aluminium samples in the microwave for the purpose of absorbing electromagnetic energy and is converted to heat. Results of different period sintering of aluminium pallet production altered physical properties of each sample. For a rapid sintering time, aluminium pallet does not show any binding reaction between powder particles. Whereas, for long microwave sintering period, solid particles phase change into solid-liquid phase caused by the movement and the formation of bonds between particles. Hence, this will be affecting the mechanical properties of the sample material.


2006 ◽  
Author(s):  
Bhagavatula Venkata Ramana Murthy

Fluidized beds are widely used in industries for mixing solid particles with liquids as the solid is vigorously agitated by the liquid passing through the bed and the mixing of the solid ensures that there are practically no temperature gradients in the bed even with exothermic or endothermic reactions (Mixing and the segregation in a liquid fluidized of particles with different sizes and densities", The Canadian Journal of Chemical Engineering, 1988). The violent motion of the solid particles also gives high heat transfer rates to the wall or to cooling tubes immersed in the bed. Because of the fluidity of the solid particles, it is easy to pass solid from one vessel to another. In the present experimental work, the relative density between solid and liquid phases on pressure drop under fluidized condition has been studied using the solid-liquid systems namely, glass beads-water, glass beads-kerosene, plastic beads-kerosene and diamond sugar-kerosene. Pressure drop - liquid velocity and void fraction - liquid velocity relationships have been found for all the mentioned solid-liquid systems under fluidized condition and results have been noted. The effect of the nature of the fluid on the minimum fluidization velocity and the pressure drop has been studied. In addition to the pressure drop studies, mass transfer studies have also been conducted with diamond sugar-water system with and without fluidization and results have been obtained. In addition to these, comparison of bed voidage, pressure drop and minimum fluidization velocity between denser and lighter liquids have been studied and the results have been obtained. Also, the value of rate of mass transfer with fluidization is compared that without fluidization for diamond sugar-water system and the results have been obtained.


Author(s):  
Deyin Gu ◽  
Fenghui Zhao ◽  
Xingmin Wang ◽  
Zuohua Liu

Abstract The solid-liquid mixing characteristics in a stirred tank with pitched blade impellers, dislocated impellers, and dislocated guide impellers were investigated through using CFD simulation. The effects of impeller speed, impeller type, aperture ratio, aperture length, solid particle diameter and initial solid holdup on the homogeneity degree in the solid-liquid mixing process were investigated. As expected, the solid particle suspension quality was increased with an increase in impeller speed. The dislocated impeller could reduce the accumulation of solid particles and improve the cloud height compared with pitched blade impeller under the same power consumption. The dislocated guide impeller could enhance the solid particles suspension quality on the basis of dislocated impeller, and the optimum aperture ratio and aperture length of dislocated guide impeller were 12.25% and 7 mm, respectively, in the solid-liquid mixing process. Smaller solid particle diameter and lower initial solid holdup led to higher homogeneity degree of solid-liquid mixing system. The dislocated guide impeller could increase solid particle integrated velocity and enhance turbulent intensity of solid-liquid two-phase compared with pitched blade impeller and dislocated impeller under the same power consumption.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Benliang Xu ◽  
Zuchao Zhu ◽  
Zhe Lin ◽  
Dongrui Wang

Purpose The study aims to decrease the effect of solid particles on a butterfly valve, which will cause seal failure and leakage, providing a reference for anti-wear design. Design/methodology/approach In this paper, computational fluid dynamics discrete element method (CFD-DEM) simulation was conducted to study the solid–liquid two-phase flow characteristics and erosion characteristics of a butterfly valve with a different opening. Findings Abrasion at 10% opening is affected by high-speed jets in upper and lower parts of the pipeline, where the erosion is intense. The impact of the jet on the upper part of 20% opening begins to weaken. With the top backflow vortex disappearing, the effect of lower jet is enhanced. Meanwhile, the bottom backflow vortex phenomenon is obvious, and the abrasion position moves downward. At 30% opening, the velocity is further weakened, and the circulation effect of lower flow channel is more obvious than that of the upper one. Originality/value It is the first time to use DEM to investigate the two-phase flow and erosion characteristics at a small opening of a butterfly valve, considering the effect of inter-particle collision. Therefore, this study carries on the thorough analysis and discussion. At the same opening degree, with increasing of the particle size, the abrasion of valve frontal surface increases when the size is less than 150 µm and decreases when it is greater than 150 µm. For the valve backflow surface, this boundary value becomes 200 µm. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0264/


Nanomaterials ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 284 ◽  
Author(s):  
Nadezhda S. Bondareva ◽  
Nikita S. Gibanov ◽  
Mikhail A. Sheremet

The cooling of electronic elements is one of the most important problems in the development of architecture in electronic technology. One promising developing cooling method is heat sinks based on the phase change materials (PCMs) enhanced by nano-sized solid particles. In this paper, the influence of the PCM’s physical properties and the concentration of nanoparticles on heat and mass transfer inside a closed radiator with fins, in the presence of a source of constant volumetric heat generation, is analyzed. The conjugate problem of nano-enhanced phase change materials (NePCMs) melting is considered, taking into account natural convection in the melt under the impact of the external convective cooling. A two-dimensional problem is formulated in the non-primitive variables, such as stream function and vorticity. A single-phase nano-liquid model is employed to describe the transport within NePCMs.


2018 ◽  
Vol 187 ◽  
pp. 04002
Author(s):  
Megawati ◽  
Bayu Triwibowo ◽  
Karwono ◽  
Waliyuddin Sammadikun ◽  
Rofiatun Musfiroh

Mixing is one of the important process in many areas of chemical industries, for instance pharmaceutical, drug, ink, paint and other industries. Solid-liquid suspension is produced for 80% of all mixing industries such as leaching process, crystallization process, catalytic reactions, precipitation, coagulation, dissolution and other applications. Two main objectives in solid-liquid mixing namely, avoid settling of solid particles on the tank bottom and ensure the solid particles are uniformly distributed. Many factors that can affect the quality of solid-liquid mixing, they are tank geometry, impeller geometry and speed, baffles, viscosity and density of media. Scale-up of the process is important to conduct before produce it on commercial scale. Two parameters for scale-up solid-liquid mixing are equal blend time and power per volume. Before scaling up the process to industrial scale, an engineer must know the condition of the mixture between both of two. VisiMix can simulating scale-up of solid-liquid mixing in order to know the phenomena inside the tank without conducting a large number of experiments and cheaper. The simulation start from keep the ratio of impeller to tank diameter remains constant, then change the condition operation of mixing. In this paper, power per volume parameter is more recommended as a result of the degree of uniformity of solid phase in liquid.


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