scholarly journals Estimation accuracy vs. engineering significance of contact parameters for solid dampers

2017 ◽  
Vol 1 ◽  
pp. VLXC9F ◽  
Author(s):  
Chiara Gastaldi ◽  
Muzio M. Gola

AbstractAll numerical models of friction-damped bladed arrays require knowledge or information of contact-friction parameters. In the literature, these parameters are typically tuned so that the experimental Frequency Response Function (FRF) of a damped blade matches its numerical counterpart. It is well known that there exist multiple combinations of contact parameters capable of satisfying a given experimental-numerical FRF match. A better approach towards a finer tuning could be based on directly measuring contact forces transmitted between blade platforms through the damper: in this case friction coefficients are estimated through tangential over normal force components during those hysteresis segments which are safely identified as being in a slip condition. This has been applied by these authors to rigid bar (solid) dampers. Unfortunately, the four contact stiffness values (left and right damper-platform contact, normal and tangential) are more than the measurements available in the technique presented by these authors. Therefore, the problem is underdetermined. The purpose of this paper is twofold,i.e., to propose an alternative way to estimate contact stiffness values (i.e.thus solving the under-determinacy mentioned above) and to check the effective significance of such estimates from a practical engineering point of view. The contact parameter estimation technique proposed by these authors produces, for each contact parameter, a best-fit value and an uncertainty band. It will be shown that the uncertainty affecting each contact parameter results in an uncertainty on the equivalent damping and stiffness indicators at blade level which is lower than 5%.

Robotica ◽  
2010 ◽  
Vol 29 (5) ◽  
pp. 787-796 ◽  
Author(s):  
Feng Qi ◽  
Tianshu Wang ◽  
Junfeng Li

SUMMARYThis paper presents a new planar passive dynamic model with contact between the feet and the ground. The Hertz contact law and the approximate Coulomb friction law were introduced into this human-like model. In contrast to McGeer's passive dynamic models, contact stiffness, contact damping, and coefficients of friction were added to characterize the walking model. Through numerical simulation, stable period-one gait and period-two gait cycles were found, and the contact forces were derived from the results. After investigating the effects of the contact parameters on walking gaits, we found that changes in contact stiffness led to changes in the global characteristics of the walking gait, but not in contact damping. The coefficients of friction related to whether the model could walk or not. For the simulation of the routes to chaos, we found that a small contact stiffness value will lead to a delayed point of bifurcation, meaning that a less rigid surface is easier for a passive model to walk on. The effects of contact damping and friction coefficients on routes to chaos were quite small.


Tribology ◽  
2005 ◽  
Author(s):  
Jamil Abdo ◽  
Elhanafi Shamseldin

It is well recognized that the contact stiffness, true contact area, and the contact force are among the key features in the study of friction system behavior. This paper presents the development of formulae for the mechanical component of dry-friction at the interface of two microscopic rough surfaces. Elastic deformation under the influence of the contact forces is considered. The elastic contact model formulation between interacting asperities is not assumed to occur only at asperity peaks, thus allowing the possibility of oblique contacts wherein the local contact surfaces are no longer parallel to the mean planes of the mating surfaces. It is shown that the approach enables the separation of the contact area into its normal and tangential projections and the contact force into its normal and tangential components. The mathematical model of contact is utilized to develop formulae for normal and tangential contact stiffness. The analytical method is used to estimate contact stiffness components. Contact parameter values for the sample are derived from the surface profile data taken from a 1.0-mm by 10-mm test area. The profile is measured using a Mahr profilometer. A computer program is written and used to analyze the profile data. The analysis yields the asperity density, average asperity radius, and the standard deviation for each test area.


Author(s):  
D. Botto ◽  
M. Lavella ◽  
M. M. Gola

In aircraft engines the blade resonant vibration amplitude is normally reduced by increasing the structural damping by using, for example, tip shrouds. These devices dissipate the energy generated at the contact surfaces between the relative motion and the friction force. Contact parameters, principally the friction coefficient and contact stiffness, are required to characterize the dynamics of shrouded blade system. Moreover, if at these contact surfaces severe wear occurs, a loss of interference takes place and the energy dissipated by the shroud decreases. Consequently the blade vibration amplitude increases and a catastrophic blade failure could take place. In this work a test rig for the contact parameter measurements and micro wear characterization of flat-on-flat contact surfaces has been developed. The test rig works at high temperatures of up to 1000 °C, by means of induction heating. One of the specimens was attached to the rig frame, basically an inertial mass and four springs, and subsequently excited by an electromagnetic shaker. The second specimen was allowed to approach the first specimen and to rotate in such a way than the geometric contact between the two surfaces occurred at three points. In this way a real “flat to flat” contact was obtained. The two surfaces were kept in contact by means of a constant normal load. The tangential contact force was measured by a force sensor while the relative displacements between the contact surfaces were measured by two laser vibrometers. The relative displacement was kept under control by acting on the shaker force. Tangential force and relative displacement were used to describe the hysteresis loop and, consequently, to obtain the friction coefficient and contact stiffness during the wear process. The temperature is feedback controlled by using two thermocouples placed within the specimens near the contact surfaces. The expected results are the contact parameters and the wear behaviour of real flat-on-flat contact surfaces. The aim of this work is to describe the design principle of the test rig and present the initial measurements.


2017 ◽  
Vol 1 ◽  
pp. 5D19RH ◽  
Author(s):  
Chiara Gastaldi ◽  
Emanuele Grossi ◽  
Teresa M. Berruti

AbstractUnderplatform dampers (UPDs) are still in use to reduce the vibration amplitude of turbine blades and to shift the position of resonant frequencies. The dynamics of blades with UPDs is nonlinear and the analysis is challenging from both the experimental and the numerical point of view. A key point in obtaining a predictive numerical tool is the choice of the correct contact parameters (contact stiffness and friction coefficient) that are required as input to the contact model. The paper presents different approaches to choose these parameters: the contact stiffness in normal and tangential direction are both calculated and measured. The calculation is based on the analytical models in literature, the measurements are carried out on a dedicated test rig. The friction coefficient is also measured. Test results of the forced response of the same bladed disk with UPDs are available for each blade, they come from an experimental campaign under controlled excitation and centrifugal force. The forced response of the bladed disk is not used as a mean to tune the contact parameters, but rather as a validation tool: the effect of the different choices of contact parameters in the code is highlighted by the comparison of the calculated and experimental forced response of the bladed disk.


Author(s):  
Muzio M. Gola ◽  
Chiara Gastaldi

All numerical models of friction damped bladed arrays require knowledge or information of contact-friction parameters, which are established either through direct frictional measurements, done with the help of single contact test arrangements, or by fine tuning the parameters in the numerical model and comparing the experimental response of damped blade against its computed response. Some critical assumptions are necessary to the purpose, such as the position and extension of the real contact areas and the values of local friction coefficients. In the light of recent results from direct measurements on under-platform dampers [1–3] it became evident that a dedicated routine for the damper mechanics is a much more effective tool to capture those finer details which are essential to an appropriate description of damper behaviour. This was made possible by the successful effort of the present authors to accurately measure the forces transmitted between the platforms through the damper and to relate them with the relative platform movement [2]. Simulations, and the matching experiments which are here not described, are performed under so called out-of-phase (O-O-P) and in-phase (I-P) condition simulating the two basically important motion types. Damper forces and damper kinematics are discussed for two highly representative cases in the low frequency range. Diagrams are then used to show the sensitivity to contact parameters, input motion and initial conditions on damper behaviour, casting heavy doubts on the validity of oversimplified practices.


2021 ◽  
Vol 11 (2) ◽  
pp. 466
Author(s):  
Włodzimierz Kęska ◽  
Jacek Marcinkiewicz ◽  
Łukasz Gierz ◽  
Żaneta Staszak ◽  
Jarosław Selech ◽  
...  

The continuous development of computer technology has made it applicable in many scientific fields, including research into a wide range of processes in agricultural machines. It allows the simulation of very complex physical phenomena, including grain motion. A recently discovered discrete element method (DEM) is used for this purpose. It involves direct integration of equations of grain system motion under the action of various forces, the most important of which are contact forces. The method’s accuracy depends mainly on precisely developed mathematical models of contacts. The creation of such models requires empirical validation, an experiment that investigates the course of contact forces at the moment of the impact of the grains. To achieve this, specialised test stations equipped with force and speed sensors were developed. The correct selection of testing equipment and interpretation of results play a decisive role in this type of research. This paper focuses on the evaluation of the force sensor dynamic properties’ influence on the measurement accuracy of the course of the plant grain impact forces against a stiff surface. The issue was examined using the computer simulation method. A proprietary computer software with the main calculation module and data input procedures, which presents results in a graphic form, was used for calculations. From the simulation, graphs of the contact force and force signal from the sensor were obtained. This helped to clearly indicate the essence of the correct selection of parameters used in the tests of sensors, which should be characterised by high resonance frequency.


2018 ◽  
Vol 2018 ◽  
pp. 1-21 ◽  
Author(s):  
F. Caputo ◽  
A. De Luca ◽  
A. Greco ◽  
A. Marro ◽  
A. Apicella ◽  
...  

Usually during the design of landing gear, simplified Finite Element (FE) models, based on one-dimensional finite elements (stick model), are used to investigate the in-service reaction forces involving each subcomponent. After that, the design of such subcomponent is carried out through detailed Global/Local FE analyses where, once at time, each component, modelled with three-dimensional finite elements, is assembled into a one-dimensional finite elements based FE model, representing the whole landing gear under the investigated loading conditions. Moreover, the landing gears are usually investigated also under a kinematic point of view, through the multibody (MB) methods, which allow achieving the reaction forces involving each subcomponent in a very short time. However, simplified stick (FE) and MB models introduce several approximations, providing results far from the real behaviour of the landing gear. Therefore, the first goal of this paper consists of assessing the effectiveness of such approaches against a 3D full-FE model. Three numerical models of the main landing gear of a regional airliner have been developed, according to MB, “stick,” and 3D full-FE methods, respectively. The former has been developed by means of ADAMS® software, the other two by means of NASTRAN® software. Once this assessment phase has been carried out, also the Global/Local technique has verified with regard to the results achieved by the 3D full-FE model. Finally, the dynamic behaviour of the landing gear has been investigated both numerically and experimentally. In particular, Magnaghi Aeronautica S.p.A. Company performed the experimental test, consisting of a drop test according to EASA CS 25 regulations. Concerning the 3D full-FE investigation, the analysis has been simulated by means of Ls-Dyna® software. A good level of accuracy has been achieved by all the developed numerical methods.


2018 ◽  
Vol 42 (1) ◽  
pp. 167-174 ◽  
Author(s):  
V. I. Parfenov ◽  
D. Y. Golovanov

An algorithm for estimating time positions and amplitudes of a periodic pulse sequence from a small number of samples was proposed. The number of these samples was determined only by the number of pulses. The performance of this algorithm was considered on the assumption that the spectrum of the original signal is limited with an ideal low-pass filter or the Nyquist filter, and conditions for the conversion from one filter to the other were determined. The efficiency of the proposed algorithm was investigated through analyzing in which way the dispersion of estimates of time positions and amplitudes depends on the signal-to-noise ratio and on the number of pulses in the sequence. It was shown that, from this point of view, the efficiency of the algorithm decreases with increasing number of sequence pulses. Besides, the efficiency of the proposed algorithm decreases with decreasing signal-to-noise ratio.It was found that, unlike the classical maximum likelihood algorithm, the proposed algorithm does not require a search for the maximum of a multivariable function, meanwhile characteristics of the estimates are practically the same for both these methods. Also, it was shown that the estimation accuracy of the proposed algorithm can be increased by an insignificant increase in the number of signal samples.The results obtained may be used in the practical design of laser communication systems, in which the multipulse pulse-position modulation is used for message transmission. 


2016 ◽  
Vol 2016 ◽  
pp. 1-11 ◽  
Author(s):  
Behnam Ghalamchi ◽  
Jussi Sopanen ◽  
Aki Mikkola

Since spherical roller bearings can carry high load in both axial and radial direction, they are increasingly used in industrial machineries and it is becoming important to understand the dynamic behavior of SRBs, especially when they are affected by internal imperfections. This paper introduces a dynamic model for an SRB that includes an inner and outer race surface defect. The proposed model shows the behavior of the bearing as a function of defect location and size. The new dynamic model describes the contact forces between bearing rolling elements and race surfaces as nonlinear Hertzian contact deformations, taking radial clearance into account. Two defect cases were simulated: an elliptical surface on the inner and outer races. In elliptical surface concavity, it is assumed that roller-to-race-surface contact is continuous as each roller passes over the defect. Contact stiffness in the defect area varies as a function of the defect contact geometry. Compared to measurement data, the results obtained using the simulation are highly accurate.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Bo Lin ◽  
Molong Duan ◽  
Chinedum E. Okwudire

Analytical and low-order numerical models are very useful for studying friction behavior of rolling element machine components like ball bearings and ball screws. This is because they provide generalizable insights into friction behavior at much lower computational costs compared with high-order numerical models like finite element analysis (FEA). While analytical and low-order numerical models in the literature are mainly focused on ball-to-groove contact friction, experimental studies have shown that ball-to-ball contact friction is also very important. This is especially true for linear ball bearings/guideways and ball screws which, unlike rotary ball bearings, do not typically make use of caged balls to prevent ball-to-ball contact. Therefore, in this paper, low-order numerical models for ball-to-ball contact friction in linear ball bearings and ball screws are developed. Furthermore, an analytical model for ball-to-ball contact friction in four-point contact linear ball bearing is derived by making simplifications to its low-order numerical model. Compared with ball-to-ball friction predictions from FEA models developed in ansys, the proposed numerical models are shown in case studies to be accurate within 7%, while computing at least three orders of magnitude faster. Moreover, case studies are used to demonstrate how the developed models can be used in practice, e.g., for the mitigation of ball-to-ball contact friction in linear ball bearings and the prediction of friction variation during the operation of a ball screw.


Sign in / Sign up

Export Citation Format

Share Document