scholarly journals On the choice of contact parameters for the forced response calculation of a bladed disk with underplatform dampers

2017 ◽  
Vol 1 ◽  
pp. 5D19RH ◽  
Author(s):  
Chiara Gastaldi ◽  
Emanuele Grossi ◽  
Teresa M. Berruti
Keyword(s):  
Friction Coefficient ◽  
Contact Stiffness ◽  
Turbine Blades ◽  
Tangential Direction ◽  
Forced Response ◽  
Point Of View ◽  
Analytical Models ◽  
Test Results ◽  
Bladed Disk ◽  
Contact Parameters

AbstractUnderplatform dampers (UPDs) are still in use to reduce the vibration amplitude of turbine blades and to shift the position of resonant frequencies. The dynamics of blades with UPDs is nonlinear and the analysis is challenging from both the experimental and the numerical point of view. A key point in obtaining a predictive numerical tool is the choice of the correct contact parameters (contact stiffness and friction coefficient) that are required as input to the contact model. The paper presents different approaches to choose these parameters: the contact stiffness in normal and tangential direction are both calculated and measured. The calculation is based on the analytical models in literature, the measurements are carried out on a dedicated test rig. The friction coefficient is also measured. Test results of the forced response of the same bladed disk with UPDs are available for each blade, they come from an experimental campaign under controlled excitation and centrifugal force. The forced response of the bladed disk is not used as a mean to tune the contact parameters, but rather as a validation tool: the effect of the different choices of contact parameters in the code is highlighted by the comparison of the calculated and experimental forced response of the bladed disk.

The Effect of Non-Uniform Aerodynamic Loading on the Blade Responses

2007 ◽  
Author(s):  
Abdelgadir M. Mahmoud ◽  
Mohd S. Leong
Keyword(s):  
Turbine Blades ◽  
Forced Response ◽  
Flow Section ◽  
Flow Distortion ◽  
Inlet Flow ◽  
Bladed Disk ◽  
Aerodynamic Loading ◽  
Bladed Disk Assembly ◽  
Flow Generator ◽  
Inlet Flow Distortion

Turbine blades are always subjected to severe aerodynamic loading. The aerodynamic loading is uniform and Of harmonic nature. The harmonic nature depends on the rotor speed and number of nozzles (vanes counts). This harmonic loading is the main sources responsible for blade excitation. In some circumstances, the aerodynamic loading is not uniform and varies circumferentially. This paper discussed the effect of the non-uniform aerodynamic loading on the blade vibrational responses. The work involved the experimental study of forced response amplitude of model blades due to inlet flow distortion in the presence of airflow. This controlled inlet flow distortion therefore represents a nearly realistic environment involving rotating blades in the presence of airflow. A test rig was fabricated consisting of a rotating bladed disk assembly, an inlet flow section (where flow could be controlled or distorted in an incremental manner), flow conditioning module and an aerodynamic flow generator (air suction module with an intake fan) for investigations under laboratory conditions. Tests were undertaken for a combination of different air-flow velocities and blade rotational speeds. The experimental results showed that when the blades were subjected to unsteady aerodynamic loading, the responses of the blades increased and new frequencies were excited. The magnitude of the responses and the responses that corresponding to these new excited frequencies increased with the increase in the airflow velocity. Moreover, as the flow velocity increased the number of the newly excited frequency increased.

The Interaction Between Mistuning and Friction in the Forced Response of Bladed Disk Assemblies

1985 ◽  
Vol 107 (1) ◽  
pp. 205-211 ◽  
Author(s):  
J. H. Griffin ◽  
A. Sinha
Keyword(s):  
Gas Turbine ◽  
Turbine Blades ◽  
Forced Response ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Resonant Response ◽  
Friction Dampers ◽  
Bladed Disk ◽  
The Impact ◽  
Slip Force

This paper summarizes the results of an investigation to establish the impact of mistuning on the performance and design of blade-to-blade friction dampers of the type used to control the resonant response of turbine blades in gas turbine engines. In addition, it discusses the importance of friction slip force variations on the dynamic response of shrouded fan blades.

Alternate Mistuning of Turbine Bladings Coupled by Underplatform Dampers

2012 ◽  
Author(s):  
S. Tatzko ◽  
L. Panning-von Scheidt ◽  
J. Wallaschek ◽  
A. Kayser
Keyword(s):  
Turbine Blades ◽  
Steady State Solution ◽  
Computational Effort ◽  
Forced Response ◽  
Nonlinear Coupling ◽  
Cyclic Symmetry ◽  
Periodic Excitation ◽  
Blade Vibration ◽  
Mode Localization ◽  
Bladed Disk

In turbo machinery design it is important to avoid vibrations that can destroy the turbine in the last resort. The rotating structure is exposed to periodic excitation forces. Two main types of periodic excitation can be distinguished. Flutter is the effect when mass flow forces couple with a natural vibration mode. The result is a negative damping coefficient and amplitudes will rise up to malfunction of the structure. The engine order excitation is a periodic excitation where the force signal is directly related to the speed of the rotor. A forced response calculation gives information about the blade vibration. Nonlinear coupling, i.e. friction coupling, between blades is used to increase damping of the bladed disk. Dynamic analysis of turbine blades with nonlinear coupling is a complex task and computer simulations are inevitable. Various techniques have been developed to reduce computational effort. The cyclic symmetry approach assumes each blade around the disk to be identical. Thus only one sector of the disk is sufficient to compute the steady state solution of the whole turbine blading. However, it has been observed that mistuning of blades reduces the flutter instability. On the other hand statistical mistuning can lead to dangerously high forced response amplitudes due to mode localization. A compromise is intentional mistuning. The simplest approach is alternate mistuning with every other blade exhibiting identical mechanical properties. This work explains in detail how a turbine bladed disk can be modeled when alternate mistuning is applied intentionally. Cyclic symmetry is used and each sector comprises two blades. This untypical choice of the sector size has significant impact on results of a cyclic modal analysis. Simulation results show the influence of alternate mistuned turbine bladings which are coupled by underplatform damper elements.

Transient Forced Response Analysis of Mistuned Steam Turbine Blades During Startup and Coastdown

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Christian Siewert ◽  
Heinrich Stüer
Keyword(s):  
Mechanical Model ◽  
Turbine Blades ◽  
Forced Vibrations ◽  
Forced Response ◽  
The Self ◽  
Response Analysis ◽  
Computationally Efficient ◽  
Bladed Disk ◽  
Steam Turbine Blades ◽  
Number Of Publications

It is well known that the vibrational behavior of a mistuned bladed disk differs strongly from that of a tuned bladed disk. A large number of publications dealing with the dynamics of mistuned bladed disks are available in the literature. The vibrational phenomena analyzed in these publications are either forced vibrations or self-excited flutter vibrations. Nearly, all published literature on the forced vibrations of mistuned blades disks considers harmonic, i.e., steady-state, vibrations, whereas the self-excited flutter vibrations are analyzed by the evaluation of the margin against instabilities by means of a modal, or rather than eigenvalue, analysis. The transient forced response of mistuned bladed disk is not analyzed in detail so far. In this paper, a computationally efficient mechanical model of a mistuned bladed disk to compute the transient forced response is presented. This model is based on the well-known fundamental model of mistuning (FMM). With this model, the statistics of the transient forced response of a mistuned bladed disk is analyzed and compared to the results of harmonic forced response analysis.

A Contact Model for Nonlinear Forced Response Prediction of Turbine Blades: Calculation Techniques and Experimental Comparison

2008 ◽  
Author(s):  
Christian M. Firrone ◽  
Marco Allara ◽  
Muzio M. Gola
Keyword(s):  
Normal Load ◽  
Contact Stiffness ◽  
Turbine Blades ◽  
Harmonic Balance Method ◽  
Forced Response ◽  
Contact Forces ◽  
Contact Model ◽  
Experimental Comparison ◽  
Normal Contact ◽  
Contact Models

Dry friction damping produced by sliding surfaces is commonly used to reduce vibration amplitude of blade arrays in turbo-machinery. The dynamic behavior of turbine components is significantly affected by the forces acting at their contact interfaces. In order to perform accurate dynamic analysis of these components, contact models must be included in the numerical solvers. This paper presents a novel approach to compute the contact stiffness of cylindrical contacts, analytical and based on the continuous contact mechanics. This is done in order to overcome the known difficulties in simultaneously adjusting the values of both tangential and normal contact stiffness experimentally. Monotonic loading curves and hysteresis cycles of contact forces vs. relative displacement are evaluated as a function of the main contact parameters (i.e. the contact geometry, the material properties and the contact normal load). The new contact model is compared with other contact models already presented in literature in order to show advantages and limitations. The contact model is integrated in a numerical solver, based on the Harmonic Balance Method (HBM), for the calculation of the forced response of turbine components with friction contacts, in particular underplatform dampers. Results from the nonlinear numerical simulations are compared with those from validation experiments.

Transient Forced Response Analysis of Mistuned Steam Turbine Blades During Start-Up and Coast-Down

2014 ◽  
Author(s):  
Christian Siewert ◽  
Heinrich Stüer
Keyword(s):  
Mechanical Model ◽  
Turbine Blades ◽  
Forced Vibrations ◽  
Forced Response ◽  
Response Analysis ◽  
Computationally Efficient ◽  
Bladed Disk ◽  
Start Up ◽  
Steam Turbine Blades ◽  
Number Of Publications

It is well-known that the vibrational behavior of a mistuned bladed disk differs strongly from that of a tuned bladed disk. A large number of publications dealing with the dynamics of mistuned bladed disks is available in the literature. The vibrational phenomena analyzed in these publications are either forced vibrations or self-excited flutter vibrations. Nearly all published literature on the forced vibrations of mistuned blades disks considers harmonic, i. e. steady-state, vibrations, whereas the self-excited flutter vibrations are analyzed by the evaluation of the margin against instabilities by means of a modal, or rather than eigenvalue, analysis. The transient forced response of mistuned bladed disk is not analyzed in detail so far. In this paper, a computationally efficient mechanical model of a mistuned bladed disk to compute the transient forced response is presented. This model is based on the well-known Fundamental Model of Mistuning. With this model, the statistics of the transient forced response of a mistuned bladed disk is analyzed and compared to the results of harmonic forced response analysis.

Fatigue Damage Prevention on Turbine Blades: Study of Underplatform Damper Shape

2007 ◽  
Vol 347 ◽  
pp. 159-164 ◽  
Author(s):  
Teresa Berruti ◽  
Christian M. Firrone ◽  
M. Pizzolante ◽  
Muzio M. Gola
Keyword(s):  
Turbine Blades ◽  
Forced Vibrations ◽  
Forced Response ◽  
Numerical Code ◽  
Vibration Energy ◽  
Test Rig ◽  
Blade Vibration ◽  
Static Test ◽  
Underplatform Damper ◽  
Contact Parameters

Forced vibrations can lead to an irreparable damage of a blade array. Devices called “underplatform damper” that dissipate the vibration energy are employed in order to reduce blade vibration amplitude. The present paper deals with the design of the underplatform damper. A numerical code to calculate the forced response of a blade array with dampers has been previously purposely developed. A method is here proposed for the estimation of the unknown contact parameters demanded by the code. The computation results are here validated by means of comparison with experimental results on a static test rig. Three dampers with different shape are tested.

Vibration Analysis of Shrouded Turbine Blades for a 30 MW Gas Turbine

2013 ◽  
Author(s):  
Ryoji Tamai ◽  
Ryozo Tanaka ◽  
Yoshichika Sato ◽  
Karsten Kusterer ◽  
Gang Lin ◽  
...  
Keyword(s):  
Contact Force ◽  
Vibration Analysis ◽  
Turbine Blades ◽  
Forced Response ◽  
Experimental Results ◽  
Mode Shapes ◽  
Contact Friction ◽  
The Real ◽  
Bladed Disk ◽  
Resonance Frequencies

Turbine blades are subjected to high static and dynamic loads. In order to reduce the vibration amplitude means of friction damping devices have been developed, e.g. damping wires, interblade friction dampers and shrouds. This paper presents both numerical and experimental results for investigating the dynamical behavior of shrouded turbine blades. The studies are focused on the lowest family of the bladed disk. The aspect of experimental studies, the effect of the shroud contact force on the resonance frequency of the blade was examined by using the simplified blade test stand. Based on the result of the simplified blade studies, the shroud contact force of the real blade was determined in order to stabilize the resonance frequencies of the bladed disk system. The resonance frequencies and mode shapes of the real bladed disk assembly were measured in no rotation and room temperature condition. Finally, the dynamic strains were measured in the actual engine operations by using a telemetry system. The aspect of analytical studies, a non-linear vibration analysis code named DATES was applied to predict vibration behavior of a shrouded blade model which includes contact friction surfaces. The DATES code is a forced response analysis code that employs a 3-dimensional friction contact model. The Harmonic Balance Method (HBM) is applied to solve resulting nonlinear equations of motion in frequency domain. The simulated results show a good agreement with the experimental results.

Investigation of Alternate Mistuned Turbine Blades Non-Linear Coupled by Underplatform Dampers

2013 ◽  
Author(s):  
S. Tatzko ◽  
L. Panning-von Scheidt ◽  
J. Wallaschek ◽  
A. Kayser ◽  
G. Walz
Keyword(s):  
Turbine Blades ◽  
Forced Response ◽  
Mode Shapes ◽  
Nodal Diameter ◽  
Frictional Contacts ◽  
Bladed Disk ◽  
Engine Order ◽  
Bladed Disk Assembly ◽  
Last Stage ◽  
Software Code

Freestanding turbine blades have typically low structural damping and thus require additional friction damping devices, such as underplatform dampers. The friction coupling between neighboring blades reduces response amplitude and increases resonance frequency. Along with forced response excitation large blades, especially of last stage, could be excited by fluid structural interaction (flutter). To prevent such excitation alternate mistuned blade patterns are beneficial disturbing traveling waves in the stage. In this paper the influence of alternate mistuning is investigated with a simplified oscillator chain as well as a bladed disk assembly coupled by frictional contacts. It is pointed out that the performance of friction coupling can be improved by alternate mistuning as long as the engine order of the excitation is below quarter of the number of blades. Alternate mistuning causes a mode coupling between two nodal diameter vibration mode shapes allowing for energy transfer. The in-house developed software code DATAR is enhanced and alternate mistuning can be applied to the blades as well as to the damping elements. For validation the DATAR code was applied to an alternate mistuned last stage blade of a Siemens gas turbine and compared with available field engine measurement.

scholarly journals Estimation accuracy vs. engineering significance of contact parameters for solid dampers

2017 ◽  
Vol 1 ◽  
pp. VLXC9F ◽  
Author(s):  
Chiara Gastaldi ◽  
Muzio M. Gola
Keyword(s):  
Numerical Models ◽  
Contact Stiffness ◽  
Point Of View ◽  
Contact Forces ◽  
Estimation Accuracy ◽  
Contact Friction ◽  
Experimental Frequency ◽  
Contact Parameter ◽  
Friction Parameters ◽  
Contact Parameters

AbstractAll numerical models of friction-damped bladed arrays require knowledge or information of contact-friction parameters. In the literature, these parameters are typically tuned so that the experimental Frequency Response Function (FRF) of a damped blade matches its numerical counterpart. It is well known that there exist multiple combinations of contact parameters capable of satisfying a given experimental-numerical FRF match. A better approach towards a finer tuning could be based on directly measuring contact forces transmitted between blade platforms through the damper: in this case friction coefficients are estimated through tangential over normal force components during those hysteresis segments which are safely identified as being in a slip condition. This has been applied by these authors to rigid bar (solid) dampers. Unfortunately, the four contact stiffness values (left and right damper-platform contact, normal and tangential) are more than the measurements available in the technique presented by these authors. Therefore, the problem is underdetermined. The purpose of this paper is twofold,i.e., to propose an alternative way to estimate contact stiffness values (i.e.thus solving the under-determinacy mentioned above) and to check the effective significance of such estimates from a practical engineering point of view. The contact parameter estimation technique proposed by these authors produces, for each contact parameter, a best-fit value and an uncertainty band. It will be shown that the uncertainty affecting each contact parameter results in an uncertainty on the equivalent damping and stiffness indicators at blade level which is lower than 5%.

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