scholarly journals Optimization of Deep Drilling Performance - Development and Benchmark Testing of Advanced Diamond Product Drill Bits & HP/HT Fluids to Significantly Improve Rates of Penetration

2005 ◽  
Author(s):  
Alan Black ◽  
Arnis Judzis
2007 ◽  
Author(s):  
Arnis Judzis ◽  
Alan Duane Black ◽  
David A. Curry ◽  
Matthew John Meiners ◽  
Tim Grant ◽  
...  

2009 ◽  
Vol 24 (01) ◽  
pp. 25-39 ◽  
Author(s):  
Arnis Judzis ◽  
Alan D. Black ◽  
David A. Curry ◽  
Matthew J. Meiners ◽  
Tim Grant ◽  
...  

Author(s):  
Sorin G. Teodorescu ◽  
Eric C. Sullivan ◽  
Paul E. Pastusek

Drilling operations represent a major cost in discovering and exploring new petroleum reserves. Poor drilling performance, for example low ROP, can lead to high cost per foot. In order to optimize the performance of drill bits, the dynamic behavior of the bit and the drillstring has to be monitored. In recent developments, we have deployed a sensor / data acquisition (DAQ) system that is mounted at the bit, which can monitor the behavior of the drill bit and dynamic dysfunctions associated with the operating parameters, different rock formations and rock/bit interactions. A modified shank accommodates the sensor / DAQ system. Its location was determined based on extensive analysis of the bit’s structural integrity. Initial tests verified the ability of the system to identify PDC bit dysfunctions, such as backward whirl — one of the most bit damaging events in the drilling operation. Placing a sensor system in the bit allows for accurate pattern recognition and severity determination in terms of dynamic dysfunctions of the bit and can aid in optimizing drilling parameters in pursuit of increased ROP and reduced drilling costs.


2013 ◽  
Vol 4 (3) ◽  
pp. 16-44
Author(s):  
Manar Ahmed Naser

     Even drill bits cost are about 3-5% of the total drilling budget, but bits performance affects as much as 60% of the drilling cost[1] that would explain the necessity of continuous studying and developing this tool to improve drilling performance. Unfortunately, most of Iraqi oil fields managed by states companies does not give the proper attention for bits optimization issues, that would cause insufficient bits used to drill a certain formation due to the absence of a serious dealing with formation hardness and other bit selection criteria while designing, or making bits purchases contracts, or they would satisfy by a minimum rates of penetration. Unfortunately, the bit selection issue is matched the optimum selection for the drilling parameters issue, it is a matter of tri and error [2]. In this study, a southern Iraqi oil field located in Basra region have been selected to optimize the bits used to drill its wells. Summarizations of bits selection methods have been reviewed, advantages and disadvantages of possibility to applicant those methods in Basra regions have been introduced. A proper algorithm for selecting bits in Iraq was also presented. An economic evaluation for a different bit type's strategies used to drill holes of Mishrif wells in Basra oil fields region also discussed. This study improve that using bits holding the IADC code 425, M322 PDC bit with 6th blades and 16mm cutter size and M323 PDC bit with 5th blades and 6mm cutter size are the optimum selection to drill the surface, intermediate, and production holes consequently. This study is applicable to all Iraqi oil fields and especially for Basra region oil fields due to its large analogous on the lithology column and the drilling problems may combined the drilling operations among the different oil fields in this area.


Author(s):  
Bruce L. Tai ◽  
Fumitake Nonoyama ◽  
Yancheng Wang ◽  
Albert J. Shih

This study advances design and manufacturing of the tip geometry of the Kirschner wire (K-wire) — a popular orthopedic drilling tool with a sharp, three-sided trocar point — for improved bone drilling efficiency. Since there is no active cutting edge as there is for twist drill bits, bone drilling forces can be so large as to cause excessive heat generation and tool wear. Our modified K-wire consists of three slots at the tip to enhance cutting and chip (bone debris) evacuation. A finite element model was developed to simulate bone debris generation, thus predicting the improvement by the slot design. An experimental study was conducted to validate the model and ascertain actual drilling performance. During 5 mm drilling the maximum thrust force and torque were both reduced on average by 30–40% based on the experimental data. The overall trends of both force and torque agree with the model-predicted results.


2020 ◽  
pp. 1-12
Author(s):  
Jeronimo de Moura Junior ◽  
Jianming Yang ◽  
Stephen D. Butt

Abstract The drilling process is one of the most important and expensive aspects of the oil and gas industry. In consequence, an accurate prediction of the rate of penetration (ROP) is crucial to the optimization of drilling performance and thus, contributes directly to reducing drilling costs. Knowledge of drilling performance is a vital tool in the development of a consistent drilling plan and allows industry players to anticipate issues that may occur during a drilling operation. Several approaches to predict the drilling performance have been tried with varying degrees of success, complexity and accuracy. In this paper, a review of the history of drilling performance prediction is conducted with emphasis on rotary drilling with fixed cutter drill bits. The approaches are grouped into two categories: physics-based and data-driven models. The paper's main objective is to present an accurate model to predict the drilling performance of fixed cutter drill bits including the founder point location. This model was based on a physics-based approach due to its low complexity and good accuracy. This development is based on a quantitative analysis of drilling performance data produced by laboratory experiments. Additionally, the validation and applicability tests for the proposed model are discussed based on DOTs and field trials in several different drilling scenarios. The proposed model presented high accuracy to predict the fixed cutter drill bit drilling performance in the twenty-seven different drilling scenarios which were analyzed in this paper.


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