scholarly journals Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Use of Laser Engineered Net Shaping for Rapid Manufacturing of Dies with Protective Coatings and Improved Thermal Management

2014 ◽  
Author(s):  
Jerald R. Brevick ◽  
Keyword(s):  
Energy Saving ◽  
Thermal Management ◽  
Protective Coatings ◽  
Rapid Manufacturing ◽  
Laser Engineered Net Shaping ◽  
Net Shaping

Direct Rapid Manufacturing Technology with Laser for Metal Parts

2011 ◽  
Vol 328-330 ◽  
pp. 520-523
Author(s):  
Yong Ping Jin ◽  
Ming Hu
Keyword(s):  
Complex Shape ◽  
Selective Laser Sintering ◽  
Manufacturing Technology ◽  
Rapid Manufacturing ◽  
3 Dimensional ◽  
Metal Parts ◽  
Laser Engineered Net Shaping ◽  
Development Direction ◽  
Main Development ◽  
Net Shaping

Directly driven by CAD model, based on principle of discrete-superposition, rapid prototyping technology is the generic terms of rapid manufacturing 3-dimensional physical entities with any complex shape. One of its main development trends is direct rapid manufacturing for metal parts. Up to now, there are many methods utilizing laser beam containing selective laser melting, selective laser sintering and laser engineered net shaping. Research and development of these means for direct rapid metal manufacturing are presented in this paper. Digital direct rapid manufacturing for metal parts represents development direction of advanced manufacturing technology.

scholarly journals Characterization of Cobalt-Based Stellite 6 Alloy Coating Fabricated by Laser-Engineered Net Shaping (LENS)

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7442
Author(s):  
Tomasz Durejko ◽  
Magdalena Łazińska
Keyword(s):  
Elevated Temperatures ◽  
Protective Coatings ◽  
Alloy Coating ◽  
Chemical Homogeneity ◽  
X Ray ◽  
Laser Engineered Net Shaping ◽  
Stellite 6 ◽  
Manufacturing Techniques ◽  
Net Shaping ◽  
Corrosive Environments

The results of microstructure and mechanical properties evaluation of a Stellite 6 (Co-6) alloy deposited on X22CrMoV12-1 substrate by the laser-engineered net shaping (LENSTM) technology are presented in this paper. The Stellite 6 alloy is widely used in industry due to its excellent wear resistance at elevated temperatures and corrosive environments. Specific properties of this alloy are useful in many applications, e.g., as protective coatings in steam turbine components. In this area, the main problems are related to the fabrication of coatings on complex-shaped parts, the low metallurgical quality of obtained coatings, and its insufficient adhesion to a substrate. The results of recently performed investigations proved that the LENS technology is one of the most effective manufacturing techniques of the Co-6 alloy coatings (especially deposited on complex-shaped turbine parts). The microstructural and phase analyses of obtained Stellite 6 coatings were carried out by light microscopy techniques and X-ray diffraction analysis. A chemical homogeneity of Co-6 based layers and a fluctuation of chemical composition in coating–substrate zone after the laser deposition were analyzed using an energy dispersive X-ray spectrometer coupled with scanning electron microscopy. The room temperature strength and ductility of the LENS processed layers were determined in static bending tests.

ESTUDO DA VIABILIADE DA MANUFATURA ADITIVA DIRETA DE MULITA POR LASER ENGINEERED NET SHAPING (LENS)

2021 ◽  
Author(s):  
Thiago Azevedo ◽  
Italo Leite de Camargo ◽  
Johan sebastian Grass Nunez ◽  
Fábio Mariani ◽  
Reginaldo Coelho ◽  
...  
Keyword(s):  
Laser Engineered Net Shaping ◽  
Net Shaping

Microstructure and mechanical property of TiB reinforced Ti matrix composites fabricated by ultrasonic vibration-assisted laser engineered net shaping

2019 ◽  
Vol 25 (3) ◽  
pp. 581-591 ◽  
Author(s):  
Fuda Ning ◽  
Yingbin Hu ◽  
Weilong Cong
Keyword(s):  
Ultrasonic Vibration ◽  
Acoustic Streaming ◽  
Nonlinear Effects ◽  
Small Variation ◽  
Microstructural Characterization ◽  
Matrix Composites ◽  
Heterogeneous Distribution ◽  
Content Type ◽  
Laser Engineered Net Shaping ◽  
Net Shaping

Purpose The purpose of this paper is to identify if the implementation of ultrasonic vibration in laser engineered net shaping (LENS) process can help to reduce internal weaknesses such as porosity, coarse primary TiB whisker and heterogeneous distribution of TiB reinforcement in the LENS-fabricated TiB reinforced Ti matrix composites (TiB-TMC) parts. Design/methodology/approach An experimental investigation is performed to achieve the results for comparative studies under different fabrication conditions through quantitative data analysis. An approach of microstructural characterization and mechanical testing is conducted to obtain the output attributes. In addition, the theoretical analysis of the physics of ultrasonic vibration in the melting materials is presented to explain the influences of ultrasonic vibration on the microstructural evolution occurred in the part fabrication. Findings Because of the nonlinear effects of acoustic streaming and cavitation induced by ultrasonic vibration, porosity is significantly reduced and a relatively small variation of pore sizes is achieved. Ultrasonic vibration also causes the formation of smaller TiB whiskers that distribute along grain boundaries with a homogeneous dispersion. Additionally, a quasi-continuous network (QCN) microstructure is considerably finer than that produced by LENS process without ultrasonic vibration. The refinements of both reinforcing TiB whiskers and QCN microstructural grains further improve the microhardness of TiB-TMC parts. Originality/value The novel ultrasonic vibration-assisted (UV-A) LENS process of TiB-TMC is conducted in this work for the first time to improve the process performance and part quality.

scholarly journals The Influence of Layer Thickness on the Microstructure and Mechanical Properties of M300 Maraging Steel Additively Manufactured by LENS® Technology

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 603
Author(s):  
Natalia Rońda ◽  
Krzysztof Grzelak ◽  
Marek Polański ◽  
Julita Dworecka-Wójcik
Keyword(s):  
Mechanical Properties ◽  
Layer Thickness ◽  
Maraging Steel ◽  
Structural Integrity ◽  
Tensile Tests ◽  
Dendritic Microstructure ◽  
Fine Grained ◽  
Laser Engineered Net Shaping ◽  
Microstructure And Mechanical Properties ◽  
Net Shaping

This work investigates the effect of layer thickness on the microstructure and mechanical properties of M300 maraging steel produced by Laser Engineered Net Shaping (LENS®) technique. The microstructure was characterized using light microscopy (LM) and scanning electron microscopy (SEM). The mechanical properties were characterized by tensile tests and microhardness measurements. The porosity and mechanical properties were found to be highly dependent on the layer thickness. Increasing the layer thickness increased the porosity of the manufactured parts while degrading their mechanical properties. Moreover, etched samples revealed a fine cellular dendritic microstructure; decreasing the layer thickness caused the microstructure to become fine-grained. Tests showed that for samples manufactured with the chosen laser power, a layer thickness of more than 0.75 mm is too high to maintain the structural integrity of the deposited material.

scholarly journals Free form fabrication using the laser engineered net shaping (LENS{trademark}) process

1996 ◽  
Author(s):  
D.M. Keicher ◽  
J.A. Romero ◽  
C.L. Atwood ◽  
M.L. Griffith ◽  
F.P. Jeantette ◽  
...  
Keyword(s):  
Free Form ◽  
Laser Engineered Net Shaping ◽  
Net Shaping
Sign in / Sign up

Export Citation Format

Share Document