Field test of methane fermentation system for treating swine wastes

2002 ◽  
Vol 45 (12) ◽  
pp. 103-112 ◽  
Author(s):  
N. Kataoka ◽  
T. Suzuki ◽  
K. Ishida ◽  
N. Yamada ◽  
N. Kurata ◽  
...  
Keyword(s):  
Water Content ◽  
Field Test ◽  
Biogas Production ◽  
Screw Press ◽  
Methane Content ◽  
Test Plant ◽  
Methane Fermentation ◽  
Fermentation System ◽  
Ignition Loss ◽  
Pre Treatment

A methane fermentation system for treating swine wastes was developed and successfully demonstrated in a field test plant (0.5 m3/d). The system was composed of a screw-press dehydrator, a methanogenic digester, a sludge separator, an oxidation ditch (OD) and composting equipment. A performance evaluation was carried out regarding physical pre-treatment using the screw-press dehydrator, methane fermentation for pre-treated slurry, and post-treatment for digested effluent by OD. Total solids (TS) and chemical oxygen demand (CODCr) removal by the screw-press pre-treatment were 38% and 22%, respectively. Properties of the screenings were as follows: water content 57%, ignition loss 93%, specific gravity 0.33. The pretreated strong slurry was digested under mesophilic conditions. Digestion gas (biogas) production rate was 25 m3/m3-slurry (NTP) and methane content of the biogas was 67%. CODCr removal of 65% with methane fermentation treatment of the slurry operating at 35°C was observed. No inhibition of methane fermentation reaction occurred at the NH4+-N concentration of 3,000 mg/l or less during methane fermentation by the system. Mass balance from the present pilot-scale study showed that 1m3 of mixture of excrement and urine of swine waste (TS 90 kg/m3) was biologically converted to 25 m3/m3-slurry (NTP) of biogas (methane content 67%), 100 kg of compost (water content 40%, ignition loss 75%), and 0.80 m3 of treated water (SS 30-70 mg/l).

scholarly journals Increasing the Biogas Potential of Rapeseed Straw Using Pulsed Electric Field Pre-Treatment

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8307
Author(s):  
Dawid Szwarc ◽  
Katarzyna Głowacka
Keyword(s):  
Electric Field ◽  
Lignocellulosic Biomass ◽  
Biogas Production ◽  
Agricultural Waste ◽  
Control Sample ◽  
Pulsed Electric Field ◽  
Waste Biomass ◽  
Methane Fermentation ◽  
Rapeseed Straw ◽  
Pre Treatment

Due to the high availability of lignocellulosic biomass, which can be obtained from terrestrial plants, agricultural waste biomass, and the agro-food, paper or wood industries, its use for energy production by methane fermentation is economically and environmentally justified. However, due to their complex structures, lignocellulosic substrates have a low conversion factor to biogas. Therefore, scientists are still working on the development of new methods of the pre-treatment of lignocellulosic materials that will increase the biogas productivity from lignocellulosic biomass. The presented research focuses on the use of a pulsed electric field (PEF) to disintegrate rapeseed straw prior to the methane fermentation process. Scanning electron microscopy observation showed that, in the disintegrated sample, the extent of damage to the plant tissue was more severe than in the control sample. In the sample disintegrated for 7 min, the chemical oxygen demand increased from 4146 ± 75 mg/L to 4920 ± 60 mg/L. The best result was achieved with a 5-min PEF pre-treatment. The methane production reached 290.8 ± 12.1 NmL CH4/g VS, and the biogas production was 478.0 ± 27.5 NmL/g VS; it was 14% and 15% higher, respectively, compared to the control sample.

Swine manure biogas production improvement using pre-treatment strategies: lab-scale studies and full-scale application

2021 ◽  
pp. 100716
Author(s):  
Deisi Cristina Tápparo ◽  
Daniela Cândido ◽  
Ricardo Luis Radis Steinmetz ◽  
Christian Etzkorn ◽  
André Cestonaro do Amaral ◽  
...  
Keyword(s):  
Biogas Production ◽  
Swine Manure ◽  
Treatment Strategies ◽  
Full Scale ◽  
Production Improvement ◽  
Pre Treatment

scholarly journals Innovations in anaerobic digestion: a model-based study

2021 ◽  
Vol 14 (1) ◽  
Author(s):  
Karol Postawa ◽  
Jerzy Szczygieł ◽  
Marek Kułażyński
Keyword(s):  
Mathematical Model ◽  
Anaerobic Digestion ◽  
Production Efficiency ◽  
Biogas Production ◽  
Biogas Plant ◽  
Methane Content ◽  
Pig Manure ◽  
Pig Slurry ◽  
Production Chain ◽  
The Impact

Abstract Background Increasing the efficiency of the biogas production process is possible by modifying the technological installations of the biogas plant. In this study, specific solutions based on a mathematical model that lead to favorable results were proposed. Three configurations were considered: classical anaerobic digestion (AD) and its two modifications, two-phase AD (TPAD) and autogenerative high-pressure digestion (AHPD). The model has been validated based on measurements from a biogas plant located in Poland. Afterward, the TPAD and AHPD concepts were numerically tested for the same volume and feeding conditions. Results The TPAD system increased the overall biogas production from 9.06 to 9.59%, depending on the feedstock composition, while the content of methane was slightly lower in the whole production chain. On the other hand, the AHPD provided the best purity of the produced fuel, in which a methane content value of 82.13% was reached. At the same time, the overpressure leads to a decrease of around 7.5% in the volumetric production efficiency. The study indicated that the dilution of maize silage with pig manure, instead of water, can have significant benefits in the selected configurations. The content of pig slurry strengthens the impact of the selected process modifications—in the first case, by increasing the production efficiency, and in the second, by improving the methane content in the biogas. Conclusions The proposed mathematical model of the AD process proved to be a valuable tool for the description and design of biogas plant. The analysis shows that the overall impact of the presented process modifications is mutually opposite. The feedstock composition has a moderate and unsteady impact on the production profile, in the tested modifications. The dilution with pig manure, instead of water, leads to a slightly better efficiency in the classical configuration. For the TPAD process, the trend is very similar, but the AHPD biogas plant indicates a reverse tendency. Overall, the recommendation from this article is to use the AHPD concept if the composition of the biogas is the most important. In the case in which the performance is the most important factor, it is favorable to use the TPAD configuration.

scholarly journals Influence of the Heating Method on the Efficiency of Biomethane Production from Expired Food Products

Fermentation ◽  
2021 ◽  
Vol 7 (1) ◽  
pp. 12
Author(s):  
Joanna Kazimierowicz ◽  
Marcin Zieliński ◽  
Marcin Dębowski
Keyword(s):  
Biogas Production ◽  
Food Products ◽  
Organic Load ◽  
Organic Substrates ◽  
Methane Fermentation ◽  
Anaerobic Reactors ◽  
Convection Heating ◽  
Load Rate ◽  
Biomethane Production ◽  
Positive Effect

The aim of the study was to determine the effect of heating with microwave electromagnetic radiation (EMR) on the efficiency of the methane fermentation (MF) of expired food products (EFP). The research was inspired by the positive effect of EMR on the production of biogas and methane from different organic substrates. The experiment was carried out on a laboratory scale in fully mixed, semi-continuous anaerobic reactors. The technological conditions were as follows: temperature, 35 ± 1 °C; organic load rate (OLR), 2.0 kgVS·m−3∙d−1; and hydraulic retention time (HRT), 40 days. The source of the EMR was a magnetron (electric power, 300 W). There was no statistically significant influence of the use of EMR on the achieved technological effects of MF. The efficiency of biogas production was 710 ± 35 dm3·kgVS−1 in the variant with EMR and 679 ± 26 dm3·kgVS−1 in the variant with convection heating (CH). The methane contents were 63.5 ± 2.4% (EMR) and 62.4 ± 4.0% (CH), and the cumulative methane production after 40 days was 271.2 and 288.6 dm3CH4, respectively.

The Influence of Leachate Refluence on Dry Mesophilic Co-Fermentation

2013 ◽  
Vol 295-298 ◽  
pp. 1735-1739
Author(s):  
Fu Bin Yin ◽  
Zi Fu Li ◽  
Shuang Hou ◽  
Xiao Feng Bai ◽  
Ting Ting Wang
Keyword(s):  
Biogas Production ◽  
Methane Content ◽  
Chicken Manure ◽  
Good Effect ◽  
Corn Straw ◽  
Biogas Yield

The main objectives of this research were to determine the effect of leachate refluence on biogas production for dry mesophilic co-fermentation of chicken manure and corn straw. The biogas production, the ratio of biogas production, methane content and pH were analyzed. The results showed that the leachate refluence has a significant impact on biogas production of dry co-fermentation. The cumulative biogas yield of the once in 48h has an increase by 10% and 5% for no reflux and once in 24h, respectively. The leachate refluence has little influence on the methane content, but it has good effect to keep pH in the optimum rang.

Oil, Water, Slag Three Phases Separation Technology of Heavy Aging Oil

2014 ◽  
Vol 936 ◽  
pp. 1553-1555
Author(s):  
Meng Zheng
Keyword(s):  
Water Content ◽  
Field Test ◽  
Oil Recovery ◽  
Recovery Rate ◽  
Storage Capacity ◽  
Quality Requirements ◽  
Separation Technology ◽  
Oil Water ◽  
Export Quality ◽  
Three Phases

The technology was used for handling heavy aging oil by demulsifier and three phases horizontal scrow centrifuge. Through laboratory and field test, it showed that the water content of the processed aging oil dropped from 50% to 5% below, purity oil recovery rate reached more than 95%, meeting export quality requirements. The technology improved the effective storage capacity of flow station, is of great significance to the safe and steady operation of flow station.

Alkali pre-treatment of Sorghum Moench for biogas production

2013 ◽  
Vol 67 (9) ◽  
Author(s):  
Karina Michalska ◽  
Stanisław Ledakowicz
Keyword(s):  
Anaerobic Digestion ◽  
Chemical Oxygen Demand ◽  
Volatile Fatty Acids ◽  
Biogas Production ◽  
Oxygen Demand ◽  
Total Phenolic ◽  
Methane Generation ◽  
Pre Treatment ◽  
Alkali Hydrolysis ◽  
Almost All

AbstractThis work studies the influence of the alkali pre-treatment of Sorghum Moench — a representative of energy crops used in biogas production. Solutions containing various concentrations of sodium hydroxide were used to achieve the highest degradation of lignocellulosic structures. The results obtained after chemical pre-treatment indicate that the use of NaOH leads to the removal of almost all lignin (over 99 % in the case of 5 mass % NaOH) from the biomass, which is a prerequisite for efficient anaerobic digestion. Several parameters, such as chemical oxygen demand, total organic carbon, total phenolic content, volatile fatty acids, and general nitrogen were determined in the hydrolysates thus obtained in order to define the most favourable conditions. The best results were obtained for the Sorghum treated with 5 mass % NaOH at 121°C for 30 min The hydrolysate thus achieved consisted of high total phenolic compounds concentration (ca. 4.7 g L−1) and chemical oxygen demand value (ca. 45 g L−1). Although single alkali hydrolysis causes total degradation of glucose, a combined chemical and enzymatic pre-treatment of Sorghum leads to the release of large amounts of this monosaccharide into the supernatant. This indicates that alkali pre-treatment does not lead to complete cellulose destruction. The high degradation of lignin structure in the first step of the pre-treatment rendered the remainder of the biomass available for enzymatic action. A comparison of the efficiency of biogas production from untreated Sorghum and Sorghum treated with the use of NaOH and enzymes shows that chemical hydrolysis improves the anaerobic digestion effectiveness and the combined pre-treatment could have great potential for methane generation.

scholarly journals Microwave Radiation Influence on Dairy Waste Anaerobic Digestion in a Multi-Section Hybrid Anaerobic Reactor (M-SHAR)

Processes ◽  
2021 ◽  
Vol 9 (10) ◽  
pp. 1772
Author(s):  
Marcin Zieliński ◽  
Marcin Dębowski ◽  
Joanna Kazimierowicz
Keyword(s):  
Microwave Radiation ◽  
Food Industry ◽  
Biogas Production ◽  
Cod Removal ◽  
Organic Load ◽  
Radiation Heating ◽  
Methane Fermentation ◽  
Anaerobic Reactor ◽  
Dairy Waste ◽  
Acid Whey

Whey is a primary by-product of dairy plants, and one that is often difficult to manage. As whey processing units are costly and complicated, only 15–20% of whey is recycled for use in the food industry. The difficulties in managing waste whey are particularly pronounced for small, local dairy plants. One possible solution to this problem is to use advanced and efficient digesters. The aim of this study was to present an innovative multi-section hybrid anaerobic bioreactor (M-SHAR) design and to identify how microwave radiation heating (MRH) affects methane fermentation of liquid dairy waste (LDW) primarily composed of acid whey. The MRH reactor was found to perform better in terms of COD removal and biogas production compared with the convection-heated reactor. The heating method had a significant differentiating effect at higher organic load rates (OLRs). With OLRs ranging from 15 to 25 kgCOD∙m−3∙d−1, the M-SHAR with MRH ensured a 5% higher COD removal efficiency and 12–20% higher biogas yields.

scholarly journals Study of a Two-phase Methane Fermentation System Equipped with Solubilization Treatment

2013 ◽  
Vol 42 (4) ◽  
pp. 235-244
Author(s):  
Kazumasa TONOOKA ◽  
Takuya EBISAWA ◽  
Akihiro NAGANO ◽  
Akihiro OHNISHI ◽  
Naoshi FUJIMOTO ◽  
...  
Keyword(s):  
Methane Fermentation ◽  
Two Phase ◽  
Fermentation System
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