scholarly journals Treatment of oilfield produced water with electrocoagulation: improving the process performance by using pulse current

2016 ◽  
Vol 7 (3) ◽  
pp. 378-386 ◽  
Author(s):  
Tao Zheng

The main aim of this study is to investigate the technical and economic feasibility of the pulse electrocoagulation (PE) process on the treatment of oilfield alkali/surfactant/polymer flooding produced water. By using an Fe electrode, the performance of the PE process was analyzed in terms of operating parameters such as pulse duty cycle, current density, pulse frequency, electrode distance, and reaction time with removal efficiencies, some of which are presented in figures and others are given in tables due to the numbers of parameters. Under the optimal conditions of a pulse duty cycle of 0.3, current density of 35 mA/cm2, pulse frequency of 3.0 kHz, electrode distance of 1.0 cm, and reaction time of 40 min, the removal efficiencies of chemical oxygen demand (COD), oils and greases, turbidity, total suspended solids, and polyacrylamide reach 98.3, 99.0, 98.8, 98.1 and 94.3%, respectively, with an energy consumption of 0.19 kWh/kg CODremoved and an electrode consumption of 3.1 kg Fe/kg CODremoved. The quality of the final effluent could satisfy the requirement of the national discharge standard. Compared with the traditional direct current method, the PE process could save 76% of the energy. Moreover, the treatment performance of PE is much better than traditional chemical coagulation treatment using polymeric ferric sulfate.

2018 ◽  
Vol 78 (6) ◽  
pp. 1260-1267 ◽  
Author(s):  
Mohammad Malakootian ◽  
Mohammad Reza Heidari

Abstract Phenol and its derivatives are available in various industries such as refineries, coking plants, steel mills, drugs, pesticides, paints, plastics, explosives and herbicides industries. This substance is carcinogenic and highly toxic to humans. The purpose of the study was to investigate the removal of phenol from wastewater of the steel industry using the electrocoagulation–photo-Fenton (EC-PF) process. Phenol and chemical oxygen demand (COD) removal efficiency were investigated using the parameters pH, Fe2+/H2O2, reaction time and current density. The highest removal efficiency rates of phenol and COD were 100 and 98%, respectively, for real wastewater under optimal conditions of pH = 4, current density = 1.5 mA/cm2, Fe2+/H2O2 = 1.5 and reaction time of 25 min. Combination of the two effective methods for the removal of phenol and COD, photocatalytic electrocoagulation photo-Fenton process is a suitable alternative for the removal of organic pollutants in industry wastewater because of the low consumption of chemicals, absence of sludge and other side products, and its high efficiency.


2018 ◽  
Vol 764 ◽  
pp. 95-105
Author(s):  
Zhong Wen Sima ◽  
Zhi Yong Li ◽  
Hong Bin Cui ◽  
Hun Guo

Prepared the nanoZrO2 reinforced Cu-matrix composite by pulse electroforming. The effects of the content of nanoZrO2 particle in the casting solution, average cathodic current density, duty cycle, pulse frequency and ultrasonic power on the content of nanoZrO2 in the electroforming Cu-matrix composite have been studied. The microhardness and surface morphology of Cu-ZrO2 composite were analyzed. The experimental results demonstrate that the maximum content of nanoZrO2 in the electroforming Cu-ZrO2 composite is 2.94%, microhardness is 492 HV, which is significantly improved compared with pulse pure copper’s 337 HV, when the content of nanoZrO2 is 40 g/L, average cathodic current density is 4A/dm2, duty cycle is 0.2 , pulse frequency is 1100 Hz and ultrasonic power is 20w .The surface of composite prepared by pulse electroforming is more smooth, organization is denser, grain is finer and agglomeration of nanoZrO2 particles is fewer compared with Direct-current electroforming nanoZrO2 reinforced Cu-ZrO2 composite.


Author(s):  
Reza Davarnejad ◽  
Seyed Amir Mohajerani

Abstract The edible plant oil production factories consume high amounts of water and contaminate the water resources. This type of wastewater consists of high chemical oxygen demand (COD) which should properly be treated by an efficient technique. Furthermore, it is containing some chemicals obtained from several sources such as H3PO4 (from hydration section), NaOH (from neutralization section) and citric acid (from nickel removal section). The conventional techniques cannot efficiently treat it which is full of COD. Therefore, the electro-Fenton process as a rapid, compact and efficient one has been encouraged to be applied. For this purpose, 47 experiments were designed and carried out using iron electrodes to evaluate the effects of five significant independent variables such as reaction time (min), pH, current density (mA/cm2), volume ratio of H2O2/wastewater (ml/l) and H2O2/Fe2+ molar ratio on the COD removal. Response surface methodology (RSM) was employed to assess individual and interactive effects of the parameters. The optimum conditions were experimentally obtained at reaction time of 87.33 min, pH of 3.03, current density of 57 mA/cm2, H2O2/wastewater volume ratio of 2.13 ml/l and H2O2/Fe2+ molar ratio of 3.61 for COD removal of 62.94 %.


2012 ◽  
Vol 602-604 ◽  
pp. 565-569 ◽  
Author(s):  
Ming Ming Yu ◽  
Hong You Li ◽  
Yi Wang

Nickel-cobalt alloys have broad application prospect for their excellent properties (i.e. high microhardness, strength, abrasion, corrosion resistance and magnetic properties.etc). Nickel-rich Ni-Co coatings were produced on SUS304 substrates by pulse electrodeposition from sulfamate electrolytes with different average current density, pulse frequency, duty cycle and different bath temperature. It is clearly observed that the content of cobalt in the nickel-rich deposits gradually increases from 4.29 % to 25.47 % as the Co2+/Ni2+ concentration ratio increasing from 0.022 to 0.1(the current density applied was 2 A/dm2,bath temperature 25 °C). The Co content increases from 16.98 % to 25.47 % to 30.06 % when the duty cycle ranged from 20 % to 50 % to 60 %.The Co content seems to hardly change when pulse frequency changed from 500 Hz to 1000 Hz. The cobalt content decreases as the growth of the current density. The formation of good Ni-Co deposits with high cobalt content and smooth morphologies can be obtained by reducing current density, increasing bath temperature and pulse duty cycle.


2017 ◽  
Vol 77 (1) ◽  
pp. 177-186 ◽  
Author(s):  
Mehtap Tanyol ◽  
Aysenur Ogedey ◽  
Ensar Oguz

Abstract This study examines the removal of chemical oxygen demand (COD) from landfill leachate generated from the municipal landfill site of Bingol, Turkey. The effect of parameters such as current density, pH, and inter-electrode distance during the electrocoagulation (EC) process on COD removal of the process was investigated. Moreover, for COD removal, the energy consumption and operating costs were calculated for iron electrode under the EC conditions. COD removal efficiency was 72.13% at the current density of 16 mA m−2, pH of 8.05, and the inter-electrode distance of 9 mm at the detention time of 60 min with iron electrode and the COD concentration was reduced from 6,100 mg L−1 to 1,700 mg L−1 by EC. The highest value of the electrical energy and electrode consumptions per kg of COD in the optimum conditions were determined as 0.055 kWh kg−1 COD and 3.43 kg kg−1 COD and the highest operating cost value was found to be 1.41 US$ kg−1 COD for 0–60 min time intervals.


2007 ◽  
Vol 364-366 ◽  
pp. 232-236 ◽  
Author(s):  
Shih Tsung Ke ◽  
Jeou Long Lee ◽  
Yih Min Yeh ◽  
Shuo Jen Lee ◽  
Ming Der Ger

In this study, a Ni-P alloy electroforming nanostructure material with low surface roughness and low internal stress was developed by using a pulse current. Square-wave cathodic current modulation was employed to electrodeposit ultrafine-grained Ni-P films from an additivefree Sulfamate nickel bath. The effect of various factors, such as peak current density, duty cycle and pulse frequency on the roughness and internal stress were investigated. Pulse current significantly influences the microstructure of Ni-P alloys. The internal stress and roughness of Ni-P alloys increased as peak current density increased, but the internal stress of Ni-P alloys decreased as duty cycle decreased.


2016 ◽  
Vol 75 (2) ◽  
pp. 451-461 ◽  
Author(s):  
Sanjeev Sangami ◽  
Basavaraju Manu

This research was to study the efficiency of the Fenton's treatment process for the removal of three herbicides, namely 2,4-dichlorophenoxy acetic acid (2,4-D), ametryn and dicamba from the sugarcane field runoff water. The treatment process was designed with the Taguchi approach by varying the four factors such as H2O2/COD (1–3.5), H2O2/Fe2+ (5–50), pH (2–5) and reaction time (30–240 min) as independent variables. Influence of these parameters on chemical oxygen demand (COD), ametryn, dicamba and 2,4-D removal efficiencies (dependent variables) were investigated by performing signal to noise ratio and other statistical analysis. The optimum conditions were found to be H2O2/COD: 2.125, H2O2/Fe2+: 27.5, pH: 3.5 and reaction time of 135 min for removal efficiencies of 100% for ametryn, 95.42% for dicamba, 88.2% for 2,4-D and with 75% of overall COD removal efficiencies. However, the percentage contribution of H2O2/COD ratio was observed to be significant among all four independent variables and were 44.16%, 67.57%, 51.85% and 50.66% for %COD, ametryn, dicamba and 2,4-D removal efficiencies, respectively. The maximum removal of herbicides was observed with the H2O2 dosage of 5.44 mM and Fe2+ dosage of 0.12 mM at pH 3.5.


Water ◽  
2022 ◽  
Vol 14 (2) ◽  
pp. 205
Author(s):  
Tahereh Rookesh ◽  
Mohammad Reza Samaei ◽  
Saeed Yousefinejad ◽  
Hassan Hashemi ◽  
Zahra Derakhshan ◽  
...  

Electrocoagulation is a widely used method for treating leachate since it is cost effective and eco-friendly. In the present study, the electrocoagulation process was employed to remove chemical oxygen demand (COD), NH4+, total dissolved solids (TDS), total suspended solids (TSS), turbidity, and color from landfill leachate. At first, lime was used as a pretreatment, then the Fe/Gr and Ti/PbO2/steel electrodes were used, and the optimum electrode was selected. Afterwards, the effects of some variables, including pH, current density, temperature, the inter-electrode distance, and the type of electrolyte were investigated. Results showed that COD, NH4+, TSS, TDS, electrical conductivity (EC), turbidity, color, and pH of effluent pretreatment chemical reached 22,371, 385, 884, 21,820 (mg/L), 13.8 (ms/cm3), 1355 (NTU), 8500 (TCU) and 10, respectively (the removal efficiency was 0, 20.37, 32.4, 61.99, 59.18, and 56.6 percent). With the Fe/Gr electrode, the optimal condition was observed as follows: pH of 7.5, current density of 64 mA/cm2, inter-electrode distance was equal to 1.5 cm, temperature at 20 °C, and retention time 2–4 h. Overall, the electrocoagulation with the Fe/Gr electrode was a suitable technology for landfill leachate treatment due to its effectiveness for the removal of both COD and NH4+, with advantageous performance indicators.


2017 ◽  
Vol 76 (11) ◽  
pp. 2907-2917 ◽  
Author(s):  
Aysenur Ogedey ◽  
Mehtap Tanyol

Abstract Leachate is the most difficult wastewater to be treated due to its complex content and high pollution release. For this reason, since it is not possible to be treated with a single process, a pre-treatment is needed. In the present study, a batch electrocoagulation reactor containing aluminum and iron electrodes was used to reduce chemical oxygen demand (COD) from landfill leachate (Tunceli, Turkey). Optimization of COD elimination was carried out with response surface methodology to describe the interaction effect of four main process independent parameters (current density, inter-electrode distance, pH and time of electrolysis). The optimum current density, inter-electrode distance, pH and time of electrolysis for maximum COD removal (43%) were found to be 19.42 mA/m2, 0.96 cm, 7.23 and 67.64 min, respectively. The results shown that the electrocoagulation process can be used as a pre-treatment step for leachate.


2011 ◽  
Vol 183-185 ◽  
pp. 417-421
Author(s):  
Yong Bo Lin ◽  
Yang Yang ◽  
Shuai Wang

Determined to adopt iron as anodes, and Ti-base board with coating as cathodes. To optimize the reaction conditions of phosphorus removal by electrocoagulation (EC), testing the effect of current density, electrode distance, initial pH and electrolysis time on the phosphorus removal. According to the results, the optimal conditions for the phosphorus removal in the EC treatment were obtained, i.e., 20 mA/cm2 of current density, 2cm of distance and 10min of reaction time were optimum. Under these conditions, phosphorus removal by electrocoagulation reached to 95.07%, 10min later the change of total phosphorus (TP) removal rate is not obvious. By the end of this test, phosphorus removal by electrocoagulation reached to 99.68%.


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