Protein recovery by selective separation using ceramic membranes

2016 ◽  
Vol 11 (2) ◽  
pp. 384-395
Author(s):  
L. Q. T. Nguyen ◽  
M. Engelhart ◽  
M. Wagner ◽  
P. Cornel

Processing of shrimp shells for the production of chitin makes commercial use of shell waste with economic benefits. Although chitin possesses the valuable properties of a biopolymer, with many useful applications, significant environmental pollution during its production hampers growth opportunities for industrial processing. In this study, a filtration process at different molecular weight cut-offs is assessed for protein recovery from the discharged alkaline processing stream of an industrial chitin manufacturing unit. Three tubular ceramic membranes (0.1 μm, 450 D and <300 D) have been investigated under a constant temperature of 70 °C, at chosen trans-membrane pressures of 1.3–5 bar, high cross flow velocities of 3.3–3.5 m/s, and at a volumetric concentration factor of 5. Results of concentration runs indicate a significant increase of recovered proteins, between 7 and 16%, can be achieved in the concentrate stream by reducing the chosen membrane cut-offs. A second product the permeate stream – solid-free hydroxide sodium solution – can be re-utilized in the chitin production line. Retention of the organic load led to a 56% decrease of chemical oxygen demand and total bound nitrogen in the permeate stream.

Author(s):  
Maxim Shurygin ◽  
Dr. Christiane Guenther ◽  
PD. Dr-Ing. Stephan Fuchs ◽  
Volker Prehn

Abstract Emissions of organic compounds, heavy metals and chemicals used in the ceramic industry cause significant organic and inorganic pollution of water. The effluent must be treated before it is discharged into a water body. International and EU laws control the chemical oxygen demand (COD) of the wastewater. Conventional technologies, such as sedimentation, flocculation and biological treatment, have lots of drawbacks, whereas membrane technologies give many benefits, as they are chemical-free and allow a reduction of the treatment steps. One-step wastewater nanofiltration with ceramic membranes of 450 Da cut-off is able to reduce the COD of ceramic wastewater to a sufficient level. However, the working time without cleaning is limited and the rejection of membranes can be significantly reduced due to fouling. Multistage filtration can be the solution. Filtration experiments with various combinations (MF, UF and NF) of ceramic membranes were performed at a laboratory scale with single-channel membranes and at pilot scale with 7-, 19- and 151-channel membranes in order to permanently reach the limit value of a COD below 80 mg/L and to increase the operating time. Four types of membranes were sequentially tested in the cross-flow mode: MF (200 nm pore size), UF (2,000 Da), NF (450 Da) and NF (200 Da). 5-day Biological Oxygen Demand (BOD) tests were performed in order to examine the wastewater biodegradability. The test results with single-channel membranes showed that in terms of the highest COD rejection and the highest permeability, the best combination was that of MF and UF membranes. Here, UF membranes were sufficient to reach the limit values. As for the multi-channel membranes, the combination of MF and NF (450 Da) was the best and the final COD concentration ranged from 11 to 48 mg/L. 5-day BOD bottle tests showed a COD/BOD ratio of 3.8, which opened up possibilities for combined treatment.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 1943-1948
Author(s):  
LIN LIU ◽  
XUJIE LU ◽  
JIHUA CHEN

As environmental regulations become rigid and the cost of freshwater increases, wastewater is considered as a major resource in China. The paper presented a study on the implementation of the advanced treatment process using dynamic membrane (DM) in reusing of printing wastewater. The DM was well formed by circulating 1.5g/L of PAC in 20 minutes, the trans-membrane pressure of 200 kPa and the cross-flow velocity of 0.75m/s. The printing effluents were treated in effluent treatment plants comprising a physicochemical option followed by biological process. The treated effluent contained chemical oxygen demand (COD), color and turbidity in the range of 45-60 mg/L, 0.030-0.045 (absorbance at 420 nm) and 3-5 NTU. The results showed that the COD, color and turbidity removal efficiencies of the DM permeate were 84%, 85% and 80%, respectively. The wastewater treated by DM was reused as process water and the final concentrated retentate could be discharged directly into sewage treatment works with no additional treatments. Cleaning and regeneration of DM were very convenient if necessary. The proper process was that the polluted DM was cleaned with tap water at high cross-flow velocity. When irreversible pollutants accumulate, it would be rinsed with chemicals tested and the membrane flux would be restored up to 95%. The result showed that DM was considered as a promising method for purification aimed at reuse of printing wastewater, resulting in direct environmental and economic benefits.


2021 ◽  
Vol 11 (2) ◽  
pp. 510
Author(s):  
Elza R. Mikheeva ◽  
Inna V. Katraeva ◽  
Andrey A. Kovalev ◽  
Dmitriy A. Kovalev ◽  
Alla N. Nozhevnikova ◽  
...  

This article presents the results of the start-up of continuous production of biohydrogen from cheese whey (CW) in an anaerobic filter (AF) and anaerobic fluidized bed (AFB) with a polyurethane carrier. Heat and acid pretreatments were used for the inactivation of hydrogen-scavengers in the inoculum (mesophilic and thermophilic anaerobic sludge). Acid pretreatment was effective for thermophilic anaerobic sludge to suppress methanogenic activity, and heat treatment was effective for mesophilic anaerobic sludge. Maximum specific yields of hydrogen, namely 178 mL/g chemical oxygen demand (COD) and 149 mL/g COD for AFB and AF, respectively, were obtained at the hydraulic retention time (HRT) of 4.5 days and organic load rate (OLR) of 6.61 kg COD/(m3 day). At the same time, the maximum hydrogen production rates of 1.28 and 1.9 NL/(L day) for AF and AFB, respectively, were obtained at the HRT of 2.02 days and OLR of 14.88 kg COD/(m3 day). At the phylum level, the dominant taxa were Firmicutes (65% in AF and 60% in AFB), and at the genus level, Lactobacillus (40% in AF and 43% in AFB) and Bifidobacterium (24% in AF and 30% in AFB).


Author(s):  
Anupama Bhardwaj ◽  
Jagtar Singh ◽  
Sonia Chaman ◽  
Amit Joshi

Objective: The objective of this study is to make sure biotreatment process used for treatment of dairy wastewater (DWW) is safe for human and its surrounding environment; microbes were evaluated for their antibiotic resistance profile against commonly prescribed antibiotics. Methods: Microbes were isolated using spread plating and streaking method and used to treat DWW. Reduction in organic load in DWW was determined by comparing physicochemical parameters (PCP) of DWW before and after treatment process. After selection of efficient microbial isolates, they were evaluated for their antibiotic resistance profile using antibiotic disc diffusion method. Results: In this work, 53 microbes were isolated from DWW, and these microbial isolates were screened for DWW degradation capacity by analyzing PCP. Four microbial isolates E3, E5, E11 (bacterial isolates) and F5 (fungal isolate) showed highest reduction in chemical oxygen demand (COD), biological oxygen demand (BOD), and dissolved oxygen (DO) were selected for profound degradation of DWW under optimized conditions. Efficient four microbial isolates individually performed better under anaerobic conditions by showing maximum reduction 84%, 75%, and 77% in COD, BOD, and DO, respectively. After 72 hrs of antibiotic susceptibility testing, E3 strain had shown 100%, E5 90%, E11 70%, and F5 80% susceptibility to antibiotics. Conclusion: The present study concluded that four microbial isolates had the potential of reducing the organic load of DWW along with lessor or negligible adverse effect on human or its surrounding environment and they appear to be most promising strains for treatment of DWW. 


Author(s):  
Jair Juarez João ◽  
Cíntia Souza da Silva ◽  
José Luiz Vieira ◽  
Milena Felipe da Silveira

  Pork production involves the generation of wastewater containing a high pollutant load. Although the biological systems show satisfactory efficiency for the treatment of these effluents, they demand an elevated area for installation and high production of biological sludge. Alternatively, oxidative processes are an alternative for treating such effluents, requiring minor areas and increasing the efficiency of the treatment. We studied the Fenton process assisted with ultrasound for the treatment of swine slaughterhouse wastewater. Nails used in civil construction were used as the iron source. We evaluated the influence of pH, contact time, nail mass, and hydrogen peroxide concentration on color removal, turbidity, chemical oxygen demand (COD) and biochemical oxygen demand (BOD5). The removal of nutrients and oils and greases was also evaluated. The best results using the ultrasound-assisted Fenton process were obtained at pH 3, hydrogen peroxide concentration 90 mg L-1, and a nail unit (2.7g). In these conditions, color, turbidity, COD, and BOD5 removal of 98, 98.2, 84.6, and 98%, respectively, were achieved. The reduction in the other parameters evaluated was above 70%. Catalytic activity maintained above 90% until the sixth cycle of use. In general, the ultrasound-assisted Fenton process using the nail as a catalyst would be an alternative for the treatment of swine slaughterhouse wastewater. This alternative is responsible for the higher removal of organic load and nutrients in a shorter time when compared with biological systems.


2018 ◽  
Vol 78 (12) ◽  
pp. 2639-2646 ◽  
Author(s):  
Anita M. Rugaika ◽  
Damian Kajunguri ◽  
Rob Van Deun ◽  
Bart Van der Bruggen ◽  
Karoli N. Njau

Abstract Pilot-scale constructed wetlands (CWs) that allowed wastewater to flow with high interstitial velocities in a controlled environment were used to evaluate the possibility of using mass transfer approach to design horizontal subsurface flow constructed wetlands (HSSF-CWs) treating waste stabilisation ponds (WSPs) effluent. Since CW design considers temperature which is irrelevant in tropics, mass transfer approach could improve the design. HSSF-CWs were operated in batch recycle mode as continuous stirred tank reactors (CSTR) at different interstitial velocities. The overall removal rate constants of chemical oxygen demand (COD) at various interstitial velocities were evaluated in mesocosms that received pretreated domestic wastewater. The mean overall removal rate constants were 0.43, 0.69, 0.74 and 0.73 d−1 corresponding to interstitial velocities of 15.43, 36, 56.57 and 72 md−1, respectively. Results showed that the interstitial velocities up to 36 md−1 represented a range where mass transfer effect was significant and, above it, insignificant to the COD removal process. Since WSPs effluent has high flow rates and low organic load, it is possible to induce high interstitial velocities in a HSSF-CW treating this effluent, without clogging and overflow. The performance of these HSSF for tertiary treatment in tropical areas could be improved by considering flow velocity when designing.


1998 ◽  
Vol 37 (10) ◽  
pp. 135-146 ◽  
Author(s):  
Akira Yuasa

Microfiltration (MF) and ultrafiltration (UF) pilot plants were operated to produce drinking water from surface water from 1992 to 1996. Microfiltration was combined with pre-coagulation by polyaluminium chloride and was operated in a dead-end mode using hollow fiber polypropylene and monolith type ceramic membranes. Ultrafiltration pilot was operated in both cross-flow and dead-end modes using hollow fiber cellulose acetate membrane and was combined occasionally with powdered activated carbon (PAC) and granular activated carbon (GAC) adsorption. Turbidity in the raw water varied in the range between 1 and 100 mg/L (as standard Kaolin) and was removed almost completely in all MF and UF pilot plants to less than 0.1 mg/L. MF and UF removed metals such as iron, manganese and aluminium well. The background organics in the river water measured as KMnO4 demand varied in the range between 3 and 16 mg/L. KMnO4 demand decreased to less than 2 mg/L and to less than 3 mg/L on the average by the coagulation-MF process and the sole UF process, respectively. Combination of PAC or GAC adsorption with UF resulted in an increased removal of the background organics and the trihalomethanes formation potential as well as the micropollutants such as pesticides. Filtration flux was controlled in the range between 1.5 and 2.5 m/day with the trans-membrane pressure less than 100 kPa in most cases for MF and UF. The average water recovery varied from 99 to 85%.


Sensors ◽  
2020 ◽  
Vol 20 (4) ◽  
pp. 1161
Author(s):  
Mehrdad Ebrahimi ◽  
Axel A. Schmidt ◽  
Cagatay Kaplan ◽  
Oliver Schmitz ◽  
Peter Czermak

The oil and gas industry generates a large volume of contaminated water (produced water) which must be processed to recover oil before discharge. Here, we evaluated the performance and fouling behavior of commercial ceramic silicon carbide membranes in the treatment of oily wastewaters. In this context, microfiltration and ultrafiltration ceramic membranes were used for the separation of oil during the treatment of tank dewatering produced water and oily model solutions, respectively. We also tested a new online oil-in-water sensor (OMD-32) based on the principle of light scattering for the continuous measurement of oil concentrations in order to optimize the main filtration process parameters that determine membrane performance: the transmembrane pressure and cross-flow velocity. Using the OMD-32 sensor, the oil content of the feed, concentrate and permeate streams was measured continuously and fell within the range 0.0–200 parts per million (ppm) with a resolution of 1.0 ppm. The ceramic membranes achieved an oil-recovery efficiency of up to 98% with less than 1.0 ppm residual oil in the permeate stream, meeting environmental regulations for discharge in most areas.


2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Carla Cristina Almeida Loures ◽  
Hélcio José Izário Filho ◽  
Ivy dos Santos Oliveira ◽  
Gisella Rossana Lamas Samanamud ◽  
André Luiz de Souza ◽  
...  

This study presents results from an application of Photo-Fenton process for organic-load reduction in dairy effluents. Process efficiency was evaluated in terms of percentage dissolved organic carbon, chemical oxygen demand, and biochemical oxygen demand (DOC, COD, and BOD, resp.), whose initial values were 1658±145 mg O2 L−1, 9500±500 mg O2 L−1, and 2400 ± 100 mg O2 L−1, respectively. We applied a statistical design represented by Box-Behnken factorial design inclusive of Fenton's reagent, the power of applied radiation (W), and pH factors. The set temperature value was 30°C with a reaction time of 60 min. The maximum efficiency obtained was at pH=3.5, Fenton reagent in the proportion of 35 g H2O2 + 3.6 g Fe2+, and ultraviolet radiation potency of 28 W. The results obtained for DOC, COD, and BOD were 81%, 90.7%, and 78.8%, respectively. Regarding the cost/benefit evaluation, the variables and their levels should be the following: pH 3.5, 35.0 g H2O2/Fe2+ 3.6 g, and 28 W UV, obtaining a reduction in concentration of 79.5% DOC.


2011 ◽  
Vol 63 (12) ◽  
pp. 2916-2922 ◽  
Author(s):  
N. Navaneethan ◽  
P. Topczewski ◽  
S. Royer ◽  
D. Zitomer

Co-digestion is the process in which wastes from various sources are treated together. Therefore, more organic carbon is added to make efficient use of existing digesters. The objectives of this study were to compare potential co-digestates, determine synergistic and antagonistic co-digestion outcomes and estimate economic benefits for preliminary screening. Over 80 wastes were identified from 54 facilities within 160 km of an existing municipal digester. Synergistic, antagonistic and neutral co-digestion outcomes were observed for the various wastes. A simple economic comparison resulted in the greatest potential benefits for four co-digestates: yeast flavorings production waste, meat production dissolved air flotation float, acid whey from cheese production and thin stillage from corn ethanol production. Performance was investigated using bench-scale digesters receiving primary sludge with and without co-digestates. Methane production rates were 105 and 66% higher when co-digestates were present, but were anticipated to increase only 57 and 23% due to the additional chemical oxygen demand. Therefore, significant synergistic outcomes were observed during co-digestion. Co-digestion of the most promising wastes with primary sludge in full scale was estimated to generate enough electricity to power more than 2,500 houses.


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