Experiments on the Receptivity of Transient Disturbances to Surface Roughness and Freestream Turbulence

2008 ◽  
Author(s):  
Edward B. White
Author(s):  
W. C. Elrod ◽  
P. I. King ◽  
E. M. Poniatowski

The effects of surface roughness, freestream turbulence, and incidence angle on the performance of a two-dimensional compressor cascade were investigated. The test section consisted of seven NACA 65-A506 airfoils arranged in a linear cascade. Four different surface roughness conditions were applied to the first 25 percent chord on the suction surface of each of the five middle blades in the cascade. Freestream turbulence levels of approximately one and seven percent were used. Incidence angles of −3, zero and +3 degrees were investigated. Of the three parameters tested, freestream turbulence exerted the largest influence on blade performance. The total pressure loss coefficient increased with increased roughness and was reduced for large turbulence. Changes in flow incidence had a lesser effect on the performance of the blade.


2005 ◽  
Vol 127 (5) ◽  
pp. 472-485 ◽  
Author(s):  
J. Bons

The application of Reynolds analogy 2St/cf≅1 for turbine flows is critically evaluated using experimental data collected in a low-speed wind tunnel. Independent measurements of St and cf over a wide variety of test conditions permit assessments of the variation of the Reynolds analogy factor (i.e., 2St/cf) with Reynolds number, freestream pressure gradient, surface roughness, and freestream turbulence. While the factor is fairly independent of Reynolds number, it increases with positive (adverse) pressure gradient and decreases with negative (favorable) pressure gradient. This variation can be traced directly to the governing equations for momentum and energy which dictate a more direct influence of pressure gradient on wall shear than on energy (heat) transfer. Surface roughness introduces a large pressure drag component to the net skin friction measurement without a corresponding mechanism for a comparable increase in heat transfer. Accordingly, the Reynolds analogy factor decreases dramatically with surface roughness (by as much as 50% as roughness elements become more prominent). Freestream turbulence has the opposite effect of increasing heat transfer more than skin friction, thus the Reynolds analogy factor increases with turbulence level (by up to 35% at a level of 11% freestream turbulence). Physical mechanisms responsible for the observed variations are offered in each case. Finally, synergies resulting from the combinations of pressure gradient and freestream turbulence with surface roughness are evaluated. With this added insight, the Reynolds analogy remains a useful tool for qualitative assessments of complex turbine flows where both heat load management and aerodynamic efficiency are critical design parameters.


Author(s):  
Qiang Zhang ◽  
Phillip M. Ligrani

The effects of surface roughness and freestream turbulence level on the aerodynamic performance of a turbine vane are experimentally investigated. Wake profiles are measured with three different freestream turbulence intensity levels (1.1%, 5.4% and 7.7%) at two different locations downstream of the test vane trailing edge (one and 0.25 axial chord lengths). Chord Reynolds number based on exit flow conditions is 0.9 × 106. The Mach number distribution and the test vane configuration both match arrangements employed in an industrial application. Four cambered vanes with different surface roughness levels are employed in this study. Effects of surface roughness on the vane pressure side on the profile losses are relatively small compared with suction side roughness. Overall effects of turbulence on local wake deficits of total pressure, Mach number, and kinetic energy are almost negligible in most parts of the wake produced by the smooth test vane, except that higher freestream losses are present at higher turbulence intensity levels. Profiles produced by test vanes with rough surfaces show apparent lower peak values in the center of the wake. Integrated Aerodynamic Losses (IAL) and area-averaged loss coefficient YA are also presented and compared with results from other research groups.


Author(s):  
Phil Ligrani ◽  
Jae Sik Jin

Results of second law analysis of experimentally-measured aerodynamic losses are presented for a cambered vane with and without film cooling, including comparisons with similar results from a symmetric airfoil. Included are distributions of local entropy creation, as well as mass-averaged magnitudes of global exergy destruction. The axial chord length of the cambered vane is 4.85 cm, the true chord length is 7.27 cm, and the effective pitch is 6.35 cm. Data are presented for three airfoil Mex distributions (including one wherein the flow is transonic), magnitudes of inlet turbulence intensity from 1.1 percent to 8.2 percent, and ks/cx surface roughness values of 0, 0.00108, and 0.00258. The associated second law aerodynamics losses are presented for two different measurement locations downstream of the vane trailing edge (one axial chord length and 0.25 axial chord length). The surface roughness, when present, simulates characteristics of the actual roughness which develops on operating turbine airfoils from a utility power engine, over long operating times, due to particulate deposition and to spallation of thermal barrier coatings (TBCs). Quantitative surface roughness characteristics which are matched include equivalent sandgrain roughness size, as well as the irregularity, non-uniformity, and the three-dimensional irregular arrangement of the roughness. Relative to a smooth, symmetric airfoil with no film cooling at low Mach number and low freestream turbulence intensity, overall, the largest increases in exergy destruction occur with increasing Mach number, and increasing surface roughness. Important variations are also observed as airfoil camber changes. Progressively smaller mass-averaged exergy destruction increases are then observed with changes of freestream turbulence intensity, and different film cooling conditions. In addition, the dependences of overall exergy destruction magnitudes on mainstream turbulence intensity and freestream Mach number are vastly different as level of vane surface roughness changes. When film cooling is present, overall mass-averaged exergy destruction magnitudes are significantly less than values associated with increased airfoil surface roughness for both the cambered vane and the symmetric airfoil. Exergy destruction values (associated with wake aerodynamic losses) for the symmetric airfoil with film cooling are then significantly higher than data from the cambered vane with film cooling, when compared at a particular blowing ratio.


2006 ◽  
Vol 128 (3) ◽  
pp. 536-546 ◽  
Author(s):  
Qiang Zhang ◽  
Phillip M. Ligrani

The effects of surface roughness and freestream turbulence level on the aerodynamic performance of a turbine vane are experimentally investigated. Wake profiles are measured with three different freestream turbulence intensity levels (1.1%, 5.4%, and 7.7%) at two different locations downstream of the test vane trailing edge (1 and 0.25 axial chord lengths). Chord Reynolds number based on exit flow conditions is 0.9×106. The Mach number distribution and the test vane configuration both match arrangements employed in an industrial application. Four combered vanes with different surface roughness levels are employed in this study. Effects of surface roughness on the vane pressure side on the profile losses are relatively small compared to suction side roughness. Overall effects of turbulence on local wake deficits of total pressure, Mach number, and kinetic energy are almost negligible in most parts of the wake produced by the smooth test vane, except that higher freestream losses are present at higher turbulence intensity levels. Profiles produced by test vanes with rough surfaces show apparent lower peak values in the center of the wake. Integrated aerodynamic losses and area-averaged loss coefficient YA are also presented and compared to results from other research groups.


2013 ◽  
Vol 135 (4) ◽  
Author(s):  
M. Lorenz ◽  
A. Schulz ◽  
H.-J. Bauer

This paper summarizes the experimental results of a comprehensive study on the heat transfer and aerodynamic losses of a highly loaded turbine blade with surface roughness. A few hundred test cases conducted at several Reynolds numbers, freestream turbulence levels, and different deterministic roughness geometry have been examined. Some of these results have been published in two previous papers, showing a strong effect of roughness on laminar-turbulent bypass transition on the airfoil suction side. Beside roughness height, roughness anisotropy has turned out to be one of the major influencing factors. The airfoil heat transfer distribution of these measurements is used for detecting the transition onset. Additionally, further transition onset data from the literature is reevaluated. Thus, important roughness (geometry) parameters are identified and a new correlation for the transition onset is deduced, including roughness parameters along with freestream turbulence. Moreover, a method to extract the relevant roughness parameters from realistic surface roughness is presented. Additional heat transfer and aerodynamic measurements are conducted for two different real surface roughness types. Calculations with a 2D-boundary layer code on these surfaces are presented in order to validate the new model.


Author(s):  
M. Lorenz ◽  
A. Schulz ◽  
H.-J. Bauer

This paper summarizes the experimental results of a comprehensive study on heat transfer and aerodynamic losses of a highly loaded turbine blade with surface roughness. A few hundred test cases conducted at several Reynolds numbers, freestream turbulence levels, and different deterministic roughness geometry have been examined. Some of these results have been published in two former papers showing a strong effect of roughness on laminar-turbulent bypass transition on the airfoil suction side. Beside roughness height, roughness anisotropy has turned out to be one of the major influencing factors. The airfoil heat transfer distribution of these measurements is used for detecting transition onset. Additionally, further transition onset data from literature is reevaluated. Thus, important roughness (geometry) parameters are identified and a new correlation for transition onset is deduced including roughness parameters as well as freestream turbulence. Moreover, a method to extract the relevant roughness parameters from real surface roughness is presented. Additional heat transfer and aerodynamic measurements are conducted for two different real surface roughness types. Calculations with a 2D-boundary layer code on these surfaces are presented in order to validate the new model.


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