Foamed Conventional Lightweight Cement Slurry for Ultra-Low Density and Low ECDs Solves Loss-Circulation Problem Across Coal Formations: A Case History

Author(s):  
Tim W. Marriott ◽  
James Edward Griffith ◽  
Glen Fyten ◽  
Colin Mallett ◽  
Gregory Anthony Szutiak
2017 ◽  
Author(s):  
Dharmesh Talong ◽  
Animesh Kumar ◽  
Arindam Sarma ◽  
Kuhu Priyamvada ◽  
Vaibhav Tyagi ◽  
...  

2014 ◽  
Author(s):  
A.. Bottiglieri ◽  
A.. Brandl ◽  
R.S.. S. Martin ◽  
R.. Nieto Prieto

Abstract Cementing in wellbores with low fracture gradients can be challenging due to the risk of formation breakdowns when exceeding maximum allowable equivalent circulation densities (ECDs). Consequences include severe losses and formation damage, and insufficient placement of the cement slurry that necessitates time-consuming and costly remedial cementing to ensure zonal isolation. In recent cementing operations in Spain, the formation integrity test (FIT) of the open hole section indicated that the formation would have been broken down and losses occurred based on calculated equivalent circulating densities (ECDs) if the cement slurry had been pumped in a single-stage to achieve the operator's top-of-cement goal. As a solution to this problem, cementing was performed in stages, using specialty tools. However, during these operations, the stage tool did not work properly, wasting rig time and resulting in unsuccessful cement placement. To overcome this issue, the operator decided to cement the section in a single stage, preceded by a novel aqueous spacer system that aids in strengthening weak formations and controlling circulation losses. Before the operation, laboratory testing was conducted to ensure the spacer system's performance in weak, porous formations and better understand its mechanism. This paper will outline the laboratory testing, modeling and engineering design that preceded this successful single stage cementing job in a horizontal wellbore, with a final ECD calculated to be 0.12 g/cm3 (1.00 lb/gal) higher than the FIT-estimated figure.


2011 ◽  
Vol 361-363 ◽  
pp. 456-460 ◽  
Author(s):  
Hua Jie Liu ◽  
Yu Huan Bu ◽  
Fei Li

In view of the complicated issue that how to improve the cementing quality of the second interface in cementing engineering, experimental and theoretical research on slag MTC slurry improving the quality of the second interface was carried out in the paper. Experimental study shows that slag MTC and mud cake can achieve overall cementing; the volume shrinkage ratio of slag MTC is far less than the cement slurry system; and the strength of slag MTC cannot be affected by the presence of mud cake and is greater than low-density cement slurry. Theoretical analysis shows that the alkali activator and Ca(OH)2 produced by hydration can react with SiO2 which exists in mud cake and dead mud to get C-S-H gel with a low ratio of calcium to silicon, and improving the quality of the second interface. The study on the chemical shrinkage ratio of the products of slag MTC hydration was made by using the method of chemical analysis, and low-shrinkage mechanism of MTC was revealed. The results show that mud cake solidification, dead mud solidification and low-shrinkage ratio are fundamental to improve the cementing quality of slag MTC and formation.


2019 ◽  
Author(s):  
Aleksey Fomenkov ◽  
Ilya Pinigin ◽  
Maxim Mikliayev ◽  
Artem Fedyanin

2020 ◽  
Vol 2020 ◽  
pp. 1-10 ◽  
Author(s):  
Jiaping Yue ◽  
Zhaonian Liu ◽  
Jie Wang ◽  
Ting Sun ◽  
Zhiqiang Wu ◽  
...  

The shallow unconsolidated stratum in the offshore oilfield is characterized by large porosity, low temperature, and weak formation and often faces problems such as low density and poor compressive strength of a cement slurry, among others, which pose serious challenges to construction. A high-performance low-density cement slurry system must be used for cementing to ensure the safety of subsequent drilling and mining on-site and to reduce the cost of cement slurry for the efficient development of oil and gas fields. Based on these problems, according to the principle of particle gradation, a mixture with a high accumulation rate and low density composed of five types of mineral materials, i.e., artificial microbeads, floating beads, microsilicon, fly ash, and slag, has been developed through a large number of indoor experiments, and a set of low-cost and low-density cement slurry systems has been developed; these systems are suitable for the shallow loose formations of offshore oil fields. The cement slurry system meets the requirements of the cementing operation conducted under different temperatures and pressures. The density range is 1.4–1.7 g/cm3, which can be adjusted. The cement slurry is stable and exhibits good fluidity. The thickening time meets the requirements of cementing construction. Moreover, the compressive strength of the cement paste is high, and the compressive strength of cement paste is greater than 12 MPa for 24 h and 14 MPa for 48 h of curing at 50°C, which maximizes the economic benefits. The research results provide technical support for the safe and efficient development of offshore oil and gas fields.


Sign in / Sign up

Export Citation Format

Share Document