Specialized ESP Layouts for the Operation of Deep Wells Confined to the Category of Hard-to-Recover Reserves

2021 ◽  
Author(s):  
Nikolai Pavlovich Sarapulov ◽  
Maxim Valerevich Vasin ◽  
Andranik Sedrakovich Palandzhyants ◽  
Evgeni Alexandrovich Tambovstev ◽  
Rinat Alfredovich Khabibullin

Abstract The article is devoted to the selection of a specialized configuration of submersible equipment to minimize downhole pressure in order to intensify the flow of fluid to the wells of Gazpromneft-Orenburg. The depth of the wells and the design features of the well do not allow sufficient depth of the pumping equipment (top of the perforation interval 3800-4200 m). In addition, the operation of the fund is complicated by abnormally low reservoir pressures (60-120 at), low filtration-capacity properties and high linear pressures of single-standing wells (20-30 at). To increase the productivity of wells, the ESP layout was used with a two-way engine, two submersible pumps and a shank. The layout is chosen in such a way as to reduce the density of the liquid column under the pump due to the circulation of the liquid by the lower pump. A special feature of the design was the selection of the length and the limit of the descent of the shank, the ratio of performance and pressure of the upper and lower pumps and a number of pre-connected devices as part of the layout. Pilot tests were conducted at three wells of the Gazpromneft-Orenburg field. After the installation and commissioning work in the process of bringing the wells to the established mode, the features of the ESP that differ from the standard operation, leading to an increase in the period of stable well production, were revealed. According to the results of the tests, an increase in the oil flow rate of an average of 16 tons per day was obtained. The study of the characteristics of a complete installation directly on the test wells allowed us to determine the technical capabilities of the equipment, the volume-flow characteristics of the fluid under the pump and PVT. The aspects of natural separation and free gas content at the inlet of both pumps are studied, which is also a boundary condition for well intensification. The tests allowed us to assess the technological limit of the layout with two ESP in the conditions of the Gazpromneft-Orenburg field. In contrast to other options for the operation of hard-to-recover wells, the proposed layout has a number of advantages, such as a minimum increase in the cost of construction, simplicity of construction, which ensures high operating time of equipment and low specific energy consumption. Based on the results of testing the pilot installations, a decision was made to replicate this approach in the Company.

Author(s):  
V.N. Petrov ◽  
◽  
F.M. Galimov ◽  
L.A. Akhmetzyanova ◽  
S.V. Petrov ◽  
...  

Membranes ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 43
Author(s):  
Manuel César Martí-Calatayud ◽  
Mario Sancho-Cirer Poczatek ◽  
Valentín Pérez-Herranz

Electrodialysis (ED) has been recently introduced in a variety of processes where the recovery of valuable resources is needed; thus, enabling sustainable production routes for a circular economy. However, new applications of ED require optimized operating modes ensuring low energy consumptions. The application of pulsed electric field (PEF) electrodialysis has been demonstrated to be an effective option to modulate concentration polarization and reduce energy consumption in ED systems, but the savings in energy are usually attained by extending the operating time. In the present work, we conduct a comprehensive simulation study about the effects of PEF signal parameters on the time and energy consumption associated with ED processes. Ion transport of NaCl solutions through homogeneous cation-exchange membranes is simulated using a 1-D model solved by a finite-difference method. Increasing the pulse frequency up to a threshold value is effective in reducing the specific energy consumption, with threshold frequencies increasing with the applied current density. Varying the duty cycle causes opposed effects in the time and energy usage needed for a given ED operation. More interestingly, a new mode of PEF functions with the application of low values of current during the relaxation phases has been investigated. This novel PEF strategy has been demonstrated to simultaneously improve the time and the specific energy consumption of ED processes.


2021 ◽  
Vol 875 (1) ◽  
pp. 012037
Author(s):  
S Glushkov ◽  
D Boyadzhiev ◽  
P I Popikov ◽  
I V Chetverikova ◽  
V V Abramov ◽  
...  

Abstract The article presents the results of a study of the process of operation of the Mounty 4000 machine in mountain conditions. The main goal of the research is to establish production rates for harvesting when using Mounty 4000 machines in mountainous areas. The need for research in this direction is due to the lack of such data in the current regulations, as well as in the scientific literature. To study the operation of the Mounty 4000, a passive production experiment was carried out in the mountainous regions of Bulgaria. The obtained data on the rates of output and operating time of the Mounty 4000 allows you to make scientifically based decisions in the selection of effective technical means from a large number of alternatives for forest harvesting technologies in mountainous areas.


Processes ◽  
2021 ◽  
Vol 9 (12) ◽  
pp. 2152
Author(s):  
Mohammad Sobir Abdul Basith ◽  
Nabihah Sallih ◽  
William Pao King Soon ◽  
Shinji Thomas Shibano ◽  
Ramesh Singh ◽  
...  

Selection of inlet perturbations, multiphase equations, and the turbulence equation may affect the development of slug flow using computational fluid dynamic simulation tools. The inlet perturbation, such as sinusoidal and random perturbations, play an essential role in inducing slug formation. Multiphase equations such as volume of fluid and level set methods are used to track and capture the gas-liquid immiscible interface. Similarly, turbulence equations such as Spalart Allmaras (SA), Detached Eddy Simulations (DES), k-omega, and k-epsilon can be used to predict the evolution of turbulence within the flow. At present, no direct comparison is available in the literature on the selection of (i) types of inlet perturbations, (ii) the choice of multiphase equations, and (iii) the turbulence equation on the development of slug flow using the Altair computational package. This article aims to compare the effects of the selection of inlet perturbations, multiphase models and turbulence equations on slug flow characteristics using Altair® AcuSolve™. The findings by Altair® simulation were compared to published experimental data and simulation works using ANSYS and STAR-CCM+. The slug flow characteristics of interest include slug morphology, a body length-to-diameter ratio, velocity, frequency, and pressure gradient. It was found that the slug flow could be developed for all combinations of settings. Although level set approach in Altair® can track fluid motion successfully, it has a limitation in modelling the convective transport of the multiphase mixture well, unlike ANSYS and STAR-CCM+. Compared to the standard level set method, the coupling of back-and-forth error compensation and correction with the level set function helps to capture the internal boundary more accurately by reducing errors caused by numerical diffusion in the transport of the level set. It was revealed that the Spalart Allmaras turbulence equation could mimic published experimental result better than DES as it produced the closest slug translational velocity. Since the frequency of the slugs for the developed models showed a good agreement with the published data, the models could be sufficient for the investigation of fluid-structure interaction.


2021 ◽  
pp. 163-172
Author(s):  
Junxiang Gao ◽  
Xiaoliang Gao ◽  
Wei Zou

Taking the lubrication system of rotary tillage engine as the research object, this paper makes a three-dimensional simulation study on the oil flow characteristics in the lubricating oil passage. The oil supply of the oil pump shall be greater than the circulating oil required by the lubrication system to ensure the lubrication of the rotary cultivator. Lubrication system is an important part to ensure the reliability and durability of rotary cultivator. The key component to achieve its performance is the oil pump. The geometric model of lubricating oil flow field in rotary tiller lubrication system is established by using FLUENT software. The results show that the pressure drop in the lubricating oil passage of the main bearing is the largest under the same working conditions. In the oil passage of the cylinder head, the pressure drop of the front main oil passage is the largest and the oil discharge is the largest. Add 1.6mm oil pump rotor on the basis of the thickness of the original oil pump rotor, the oil flow at the connecting rod nozzle reaches the flow index of the original rotary cultivator, and there is no cylinder pulling phenomenon of the rotary cultivator.


Author(s):  
М. А. Куразов ◽  
З. Х. Газабиева ◽  
Р. Х. Моллаев ◽  
А. Ш. Халадов

Гидравлический разрыв пласта (ГРП) представляет собой комплексную технологию обработок скважин. При этом его следует рассматривать не только как средство воздействия на призабойную зону пласта (ПЗП), но и как один из существенных элементов системы разработки месторождения в целом. Технологические схемы ГРП, в том числе с последующим химическим воздействием, различаются в зависимости от коллекторских свойств обрабатываемых объектов. Их эффективность определяется условиями, связанными с фильтрационными характеристиками пластов, то есть коэффициентами проницаемости близлежащих и удаленных зон объекта. При этом подход к проектированию обработок ГРП будет различным в низко- и высокопроницаемых пластах, и в этой связи грамотный выбор скважин имеет существенное значение. Для исключения смыкания трещин после ГРП и снятия давления в призабойной зоне пласта (ПЗП) в скважины закачиваются различные расклинивающие агенты. Расклинивающие агенты (проппанты) должны противостоять напряжениям горной породы, удерживая трещину раскрытой после снятия гидравлического давления жидкости разрыва и обеспечивая, таким образом, высокую фильтрационную способность призабойной зоны пласта и дебиты нефти скважин. Обработки скважин проводятся с использованием стандартного нефтепромыслового оборудования и насосной техники. Промысловый опыт ГРП в условиях Верхне-Салымского месторождения (Западная Сибирь) показал его достаточно высокую эффективность. Hydraulic fracturing is a complex technology of well treatment. At the same time it should be considered not only as a means of impact on the bottom-hole zone of the formation, but also as one of the essential elements of the field development system as a whole. Technological schemes of MPG, including with subsequent chemical impact, differ depending on collector properties of processed objects. Their effectiveness is determined by conditions related to filtration characteristics of formations, i. e. permeability coefficients of nearby and remote zones of the object. At the same time, the approach to the design of GRP treatments will be different in low and highly permeable formations and in this regard, competent selection of wells is essential. Various proppantsare pumped into wells to prevent closing of cracks after MPG and to relieve pressure in bottom-hole zone of formation. Proppants (proppants) must withstand rock stresses by holding the fracture open after the hydraulic pressure of the fracturing fluid has been removed, and thus ensuring high filtration capacity of the bottom-hole formation zone and well oil flow rate. Well treatments are carried out using standard oil field equipment and pumping equipment. The field experience of GRP in the conditions of Verkhne-Salymsky field (Western Siberia) showed its rather high efficiency.


Author(s):  
Zhijun Lei ◽  
Ali Mahallati ◽  
Mark Cunningham ◽  
Patrick Germain

This paper presents a detailed experimental investigation of the influence of core flow swirl on the mixing and performance of a scaled turbofan mixer with 12 scalloped lobes. Measurements were made downstream of the mixer in a co-annular wind tunnel. The core-to-bypass velocity ratio was set to 2:1, temperature ratio to 1.0, and pressure ratio to 1.03, giving a Reynolds number of 5.2 × 105, based on the core flow velocity and equivalent hydraulic diameter. In the core flow, the background turbulence intensity was raised to 5% and the swirl angle was varied using five vane geometries from 0° to 30°. Seven-hole pressure probe measurements and surface oil flow visualization were used to describe the flowfield and the mixer performance. At low swirl angles, additional streamwise vortices were generated by the deformation of normal vortices due to the scalloped lobes. With increased core swirl, greater than 10°, the additional streamwise vortices were generated mainly due to radial velocity deflection, rather than stretching and deformation of normal vortices. At high swirl angles, stronger streamwise vortices and rapid interaction between various vortices promoted downstream mixing. Mixing was enhanced with minimal or no total pressure and thrust losses for the inlet swirl angles less than 10°. However, the reversed flow downstream of the center-body was a dominant contributor to the loss of thrust at the maximum core flow swirl angle of 30°.


2019 ◽  
Vol 945 ◽  
pp. 1001-1008
Author(s):  
S.L. Buyantuev ◽  
A.S. Kondratenko ◽  
S.A. Blagochinnov

The article presents the results of melting industrial waste incineration plants in China in electric arc plasma and demonstrated the possibility of melting the wastes in podrihtovali for production of a melt and producing fibrous materials based on it.Studies were carried out by optical and electron microscopy, spectral and x-ray analysis, as well as by capillary electrophoresis to determine the cation-anion composition. For processing of ash the electromagnetic technological reactor in which its melting was made was used. The presented melting unit made it possible to smoothly regulate the temperature and keep it at the outlet of the jet from the Letka, which made it possible to reduce the power consumption for the production of melt and fiber production. The experiments on melting showed a high gas content in the process of melting of the waste. Therefore, initially, to study the possible composition of the gas, the TERRA program modeling the process of ash melting with the release of gas was used, and the reactor parameters were calculated to determine the effective power and specific energy consumption. Thus, the purpose of the tasks was to obtain a homogeneous melt with associated purification of waste gases, followed by an analysis of its material composition, as well as the production of a thin mineral fiber to produce heat-insulating materials of the fibrous structure.


2004 ◽  
Vol 128 (2) ◽  
pp. 213-220 ◽  
Author(s):  
Nicole L. Key ◽  
Tony Arts

The tip leakage flow characteristics for flat and squealer turbine tip geometries are studied in the von Karman Institute Isentropic Light Piston Compression Tube facility, CT-2, at different Reynolds and Mach number conditions for a fixed value of the tip gap in a nonrotating, linear cascade arrangement. To the best knowledge of the authors, these are among the very few high-speed tip flow data for the flat tip and squealer tip geometries. Oil flow visualizations and static pressure measurements on the blade tip, blade surface, and corresponding endwall provide insight to the structure of the two different tip flows. Aerodynamic losses are measured for the different tip arrangements, also. The squealer tip provides a significant decrease in velocity through the tip gap with respect to the flat tip blade. For the flat tip, an increase in Reynolds number causes an increase in tip velocity levels, but the squealer tip is relatively insensitive to changes in Reynolds number.


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