Effect of Casing Couplings to Frictional Pressure Losses While Setting Casing a Step Change

2021 ◽  
Author(s):  
Tuna Eren ◽  
Sukru Merey ◽  
Can Polat

Abstract All wells require casing strings so that the planned operations can proceed. Ensuring a good quality casing set is vitally important. When conducting the calculations for frictional pressure losses the casing couplings are not taken into consideration. In API calculation methodologies for drill pipe the effect of tool joints is not taken into calculation. However, the small clearance between the casing coupling and the hole size is definitely creating an additional frictional pressure drop in comparison to the calculated which under normal circumstances taken into account the nominal casing outer diameter (OD). In this study the effect of casing couplings is taken into consideration when calculating the annular frictional pressure losses to drive the Equivalent Circulating Density (ECD). The generally accepted frictional pressure loss equations are used for a variety of casing running scenarios. The methodology that is introduced in this research study is a step change for automation in drilling operations. The findings are used to compare with the conditions during which the effect of casing couplings is not taken into consideration. The general findings indicate that annular frictional pressure losses are very critical for all wells but especially for the wells with narrow drilling margins. This research study reveals that annular frictional pressure losses are very critical for the successful casing running operations not only during circulations through the casing string but also at the time of the cementing of the same. The introduced methodology that takes into consideration of casing couplings can be used for automation in drilling operations.

Author(s):  
Wei Li ◽  
Kunrong Shen ◽  
Boren Zheng ◽  
Xiang Ma ◽  
S. A. Sherif ◽  
...  

Abstract Results are presented here from an experimental investigation on tube side two-phase characteristics that took place in four tested tubes—the 1EHT-1, 1EHT-2, 4LB, and smooth tubes. The equivalent outer diameter of the tube was 9.52 mm and the inner diameter was 8.32 mm. Condensation tests were conducted using refrigerant R410A at a saturation temperature of 318 K, over a mass flow range of 150–450 kg m−2 s−1, with inlet and outlet vapor qualities of 0.8 and 0.2, respectively. Evaporation tests were performed at a saturation temperature of 279 K, over a mass flow range of 150–380 kg m−2 s−1, with inlet and outlet vapor qualities of 0.2 and 0.8, respectively. Pressure drop data of the four tested tubes were collected to evaluate five identified prediction correlations based on the separated flow model and the homogeneous flow model. The separated flow approaches presented predictions with average MAEs of 24.9% and 16.4% for condensation and evaporation data, respectively, while the average MAEs of the homogeneous flow model were 31.6% and 43.4%, respectively. Almost all the identified correlations underestimated the frictional pressure drop of the 4LB tube with MAEs exceeding 30%. An earlier transition of different flow patterns was expected to occur in the EHT tubes while developing a new diabatic flow pattern map is needed for the 4LB tube. A new correlation was presented based on the two-phase multiplier Φ and the Martinelli parameter Xtt, which exhibited excellent predictive results for the experimental data.


Author(s):  
Kunrong Shen ◽  
Zhichuan Sun ◽  
Wei Li ◽  
Xiang Ma ◽  
Yan He ◽  
...  

Abstract Results are presented here from an experimental investigation on tube side condensation characteristics that took place in four tested tubes — 1EHT-1, 1EHT-2, 4LB and a smooth tube. The equivalent outer diameter of the tubes was 9.52 mm and the inner diameter was 8.32 mm. Condensation tests were conducted using refrigerant R410A at a saturation temperature of 318K, over a mass flow range of 150–450 kgm−2s−1, with inlet and outlet vapor quality of 0.8 and 0.2, respectively. Pressure drop data of the four tested tubes were collected to evaluate five identified prediction correlations based on the separated flow model and the homogeneous flow model. For 1EHT-2 and the smooth tube, all the listed correlations manage to present predictions with the Mean Absolute Relative Deviation (MARD) less than 30%, while they underestimate the frictional pressure drop of the 4LB tube with MARD exceeding 40% averagely. Regarding the experimental data, it is found that the Muller-Steinhagen and Heck correlation presents the most accurate and stable prediction for the 4 tested tubes. The listed homogeneous flow correlations can provide acceptable predictions with MARD ranging from 25% to 40% under a few conditions, but their average predictive accuracies are inferior to that of the separated flow correlations. Consequently, the separated flow approach performs better than the homogeneous flow model in the prediction of frictional pressure drop for our experimental data.


Author(s):  
Zong-bao Gu ◽  
Yu Guo ◽  
Xiang Ma ◽  
Yan He ◽  
Wei Li

Abstract An experimental investigation for evaporation frictional pressure drop in horizontal enhanced tubes with an outer diameter of 12.7 mm was studied using R410A as the working fluid. The experiment was conducted: the mass flux in the range of 100 kg/(m2s) to 200 kg/(m2s), over a vapor quality range of 0.2 to 0.8, an average saturation temperature at 279 K. The inner tubes were the tested tubes, which included a smooth tube, a three-dimensional enhanced tube (a tube enhanced by protrusions and petal arrays background patterns), respectively. The results show that the frictional pressure drop increases with the mass flux increasing. Moreover, the frictional pressure drop of the enhanced tube is 1.6∼2.4 times than that of the smooth tube. This is mainly due to the increase of the flow resistance inside the enhanced tube, which is caused by the increased interfacial turbulence, flow separation and secondary flow. It is also observed that the pressure drop increases with vapor quality increasing. In addition, some existing correlations are used to compare with our experimental data and verify their accuracy. A new modified correlation is proposed to predict the frictional pressure drop of EHT-1 tube.


1976 ◽  
Vol 42 (361) ◽  
pp. 2910-2920
Author(s):  
Tadashi SAGAGUTI ◽  
Koji AKAGAWA ◽  
Mamoru OZAWA ◽  
Kiyoshi AWAI ◽  
Yukio MIYAMOTO ◽  
...  

Author(s):  
Licheng Sun ◽  
Kaichiro Mishima

2092 data of two-phase flow pressure drop were collected from 18 published papers of which the working fluids include R123, R134a, R22, R236ea, R245fa, R404a, R407C, R410a, R507, CO2, water and air. The hydraulic diameter ranges from 0.506 to 12mm; Relo from 10 to 37000, and Rego from 3 to 4×105. 11 correlations and models for calculating the two-phase frictional pressure drop were evaluated based upon these data. The results show that the accuracy of the Lockhart-Martinelli method, Mishima and Hibiki correlation, Zhang and Mishima correlation and Lee and Mudawar correalion in the laminar region is very close to each other, while the Muller-Steinhagen and Heck correlation is the best among the evaluated correlations in the turbulent region. A modified Chisholm correlation was proposed, which is better than all of the evaluated correlations in the turbulent region and its mean relative error is about 29%. For refrigerants only, the new correlation and Muller-Steinhagen and Heck correlation are very close to each other and give better agreement than the other evaluated correlations.


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