Design and Development of High-Strength, Sour Service Drillpipe

1990 ◽  
Author(s):  
R.M. Shivers ◽  
J.B. Greer ◽  
J.E. Smith
Keyword(s):  
High Strength ◽  
Design And Development ◽  
Sour Service

SUMITOMO SM110XS

Alloy Digest ◽  
2015 ◽  
Vol 64 (5) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Carbon Steel ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Strength ◽  
Heat Treating ◽  
Sour Service

Abstract Sumitomo SM110XS is a low-alloy, high-strength carbon steel for use in oil country tubular goods as a material suitable for sour service. This datasheet provides information on physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming and heat treating. Filing Code: CS-188. Producer or source: Nippon Steel and Sumitomo Metal Corporation.

SUMITOMO SMC276-110

Alloy Digest ◽  
2017 ◽  
Vol 66 (6) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Yield Strength ◽  
Physical Properties ◽  
Tensile Properties ◽  
Nickel Alloy ◽  
High Strength ◽  
Heat Treating ◽  
Sour Service ◽  
Minimum Yield

Abstract Sumitomo SMC276-110 (minimum yield strength of 110 ksi, or 758 MPa) is an austenitic high-strength nickel alloy for use in oil country tubular goods as a material suitable for severe sour service. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming and heat treating. Filing Code: Ni-730. Producer or source: Nippon Steel and Sumitomo Metal Corporation.

SUMITOMO SM2550-110

Alloy Digest ◽  
2017 ◽  
Vol 66 (4) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Nickel Alloy ◽  
High Strength ◽  
Heat Treating ◽  
Sour Service

Abstract Sumitomo SM2550 is a high strength austenitic nickel alloy for use in oil country tubular goods as a material suitable for severe sour service. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming and heat treating. Filing Code: SS-1262. Producer or source: Nippon Steel and Sumitomo Metal Corporation.

SUMITOMO SM2242-110

Alloy Digest ◽  
2017 ◽  
Vol 66 (3) ◽  
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Austenitic Stainless Steel ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Strength ◽  
Heat Treating ◽  
Sour Service

Abstract Sumitomo SM2242 is a high strength austenitic stainless steel for use in oil country tubular goods as a material suitable for severe sour service. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming and heat treating. Filing Code: SS-1259. Producer or source: Nippon Steel and Sumitomo Metal Corporation.

Sour-Service Risers and Accessories for HP/HT Application in the Gulf of Mexico

2021 ◽  
Vol 73 (03) ◽  
pp. 60-61
Author(s):  
Judy Feder
Keyword(s):  
High Pressure ◽  
Yield Strength ◽  
Gulf Of Mexico ◽  
Wall Thickness ◽  
Large Diameter ◽  
High Strength ◽  
Thick Wall ◽  
Offshore Technology ◽  
Riser Pipe ◽  
Sour Service

This article, written by JPT Technology Editor Judy Feder, contains highlights of paper OTC 30558, “Development and Implementation of Heavy-Wall, High-Strength, Sour-Service Accessory and Risers for HP/HT Application in the Gulf of Mexico,” by Carine Landier, Jonathas Oliveira, and Christelle Gomes, Vallourec, et al., prepared for the 2020 Offshore Technology Conference, originally scheduled to be held in Houston, 4–7 May. The paper has not been peer reviewed. Copyright 2020 Offshore Technology Conference. Reproduced by permission. As oil and gas development in the Gulf of Mexico increasingly requires high-pressure/high-temperature (HP/HT) applications, the need for sour-service (SS) resistance also has grown. To meet these needs, continual innovation and improvement is needed in SS-grade materials from a technical and cost-effectiveness perspective. The complete paper discusses the material properties achieved with several large-diameter, heavy-wall SS pipes. The complete paper presents a detailed, illustrated discussion of the applications for the high-strength SS pipe and its manufacturing process. Applications The authors write that improved materials to meet HP/HT requirements such as those in the Gulf of Mexico are needed particularly for two applications: for risers, which require high-strength, thick-wall sour service; and as a substitute for corrosion-resistant alloy (CRA) with sour carbon material on defined accessories. Vallourec has developed high-strength [125,000-psi specified minimum yield strength (SMYS)] and resistant carbon steel pipes in sizes with outer diameter (OD) up to 23 in. and wall thickness up to 2.5 in. These sizes are common in lower-strength material, but meeting the high-pressure requirements with higher-grade material enables cost savings and eliminates some CRA components. It also enables the use of much-lighter-weight pipe than the 80,000-psi SMYS material that is standard for SS applications in oversize OD and heavy wall. Risers. Most deepwater drilling is performed with classic subsea blowout-preventer (BOP) systems. Access to the well through the BOP is accomplished with low-pressure, large-diameter (19-in. internal diameter) drilling riser pipe. Pipes are supplied in weldable grades (API 5L X65–X80). Large-diameter forged flanges are then welded onto the tubes. Connections are made by multiple bolts. High pressures, required as part of the drilling process, are supplied by small-diameter choke-and-kill lines. This system has served the industry well, but, as well pressures increase, so have cost and feasibility requirements of subsea BOP technology. These costs, driven by the complexity of redundant systems, have driven a desire to explore an alternative solution—a surface BOP with high-pressure drilling riser pipe. Using a surface BOP reduces the complexity and cost of the system significantly because of the ability to inspect it. The drilling riser then carries the pressure to the surface and must be able to contain it. The high-pressure environment that instigated a new solution was based on a 15,000-psi well pressure with NACE Region 2 SS performance. Because of the requirement for weldable grades for attaching the flange as well as SS, the maximum yield strength has been limited to 80,000 psi. At that strength, a very high wall thickness is required to meet 15,000 psi and greater. This becomes very heavy and can be limited by the rig hook-load capacity. Alternatives in weldable grades are nickel-based alloys with SS performance. A full string, however, is prohibitively expensive.

Fit For Service Qualification for Sour Service High Strength Production Casing For High Temperature

2021 ◽  
Author(s):  
Luciana I. L Lima ◽  
Christelle Gomes ◽  
Carine Landier ◽  
Marilia Lima ◽  
Kevin Schleiss ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Yield Strength ◽  
High Strength ◽  
Materials Selection ◽  
Well Production ◽  
Stress Cracking ◽  
Sulfide Stress ◽  
Sulfide Stress Cracking ◽  
Sour Service ◽  
Minimum Yield

Abstract In recent years the application of high strength carbon steel with 125ksi specified minimum yield strength as a production casing in deepwater and high-pressure reservoirs has increased. Sulfide stress cracking (SSC) can develop when high strength carbon steel is exposed to a sour environment. The H2S partial pressure in these sour reservoirs is above the 0.03 bar limit for this material at room temperature. Materials SSC performance evaluation requires an accurate simulation of field conditions in the laboratory. To evaluate the production casing SSC behavior, some fit for service (FFS) tests were carried out considering the well geothermic temperature profile for the materials selection. This paper presents a fit for service qualification carried out on Casing 125 ksi SMYS (Specified Minimum Yield Strength) materials. Two products with 125ksi SMYS were considered: one that has existed for several years and one developed more recently with a better SSC resistance – above the pH2S limit considered for the standard 125ksi SMYS material. The results obtained in this test program allowed casing 125 ksi SMYS materials selection for temperature above 65°C and environment more severe in terms of pH2S than the domain previously established for this grade. This allowed a new well production design, which saves one casing phase and avoids the necessity to use intermediate liners to prevent collapse.

Sour Resistant High Strength Seamless Pipes for Risers

2013 ◽  
Author(s):  
Matteo Ortolani ◽  
Ettore Anelli ◽  
Paolo Novelli ◽  
Emanuele Paravicini Bagliani
Keyword(s):  
Heat Treatment ◽  
Mechanical Testing ◽  
High Strength ◽  
Post Weld Heat Treatment ◽  
Water Quenching ◽  
Potential Solution ◽  
Steel Pipes ◽  
Before And After ◽  
Hot Rolled ◽  
Sour Service

In case of a Weld On Connector’s riser using ASTM A182 F22 forged joints, high strength (SMYS of 80 ksi) steel pipes for sour service (hardness below or equal to 250 HV10) suitable for welding to the connectors are required. Welding is challenging because of the Post Weld Heat Treatment (PWHT) needed to reduce the hardness in the F22 HAZ while maintaining the required strength in the pipe. Theoretical evaluations were performed by means of metallurgical models and a potential solution was identified in grade P22-like steel (2¼ Cr - 1 Mo), with minor modifications with respect to the standard ASTM A335 and supplied in Q&T condition. A trial heat was cast and hot-rolled into pipes. After water quenching, the response to tempering was assessed by means of laboratory heat treatments and subsequent mechanical testing, together with metallurgical examination. Simulated PWHTs were also performed on Q&T material. 80 ksi grade P22 seamless pipes were finally produced and qualification involved mechanical testing before and after simulated PWHT: SMYS of 80 ksi and HV10 ≤ 250 requirements were met. The material also exhibited excellent toughness and resistance to HIC and SSC cracking.

Alloying Concept for High-Strength Seamless Heavy-Wall Line Pipe Suitable for Sour Service Applications

2004 ◽  
Author(s):  
K. Biermann ◽  
C. Kaucke ◽  
M. Probst-Hein ◽  
B. Koschlig
Keyword(s):  
Heat Treatment ◽  
Wall Thickness ◽  
Oil And Gas ◽  
High Strength ◽  
Gas Production ◽  
Pipe Material ◽  
Low Carbon ◽  
Line Pipe ◽  
Oil And Gas Production ◽  
Sour Service

Offshore oil and gas production worldwide is conducted in increasingly deep waters, leading to more and more stringent demands on line pipes. Higher grades and heavier wall thicknesses in combination with deep temperature toughness properties, good weldability and suitability for sour service applications are among the characteristics called for. It is necessary that pipe manufacturers develop materials to meet these at times conflicting requirements. An alloying concept based on steel with very low carbon content is presented. This type of material provides excellent toughness properties at deep temperatures in line pipe with a wall thickness of up to 70 mm, produced by hot rolling followed by QT heat treatment. Pipes from industrial production of identical chemical composition and heat treatment achieved grades X65 to X80, depending on wall thickness. The properties of the steel used in pipes are presented. The resistance of the pipe material to the influence of sour gas was assessed by standard tests. To demonstrate weldability, test welds were performed and examined.

Microstructure and Mechanical Properties of X70 Pipeline Steel with High H2S Resistance

2015 ◽  
Vol 816 ◽  
pp. 755-760 ◽  
Author(s):  
Jing Li ◽  
Xiu Hua Gao ◽  
Yong Lu ◽  
Lin Xiu Du
Keyword(s):  
Mechanical Properties ◽  
Pipeline Steel ◽  
High Strength ◽  
Granular Bainite ◽  
Second Phase ◽  
Precipitation Behavior ◽  
Experimental Steel ◽  
X70 Pipeline Steel ◽  
The Matrix ◽  
Sour Service

Anti-H2S X70 pipeline steel was developed. The microstructure of X70 pipeline steel was studied by the analysis of OM, SEM and TEM. The precipitation behavior was discussed. The comprehensive mechanical properties, HIC and SCC performance were systematically studied. The results indicated that the microstructure of the experimental steel was mainly acicular ferrite and granular bainite. The second phase precipitates dispersedly distributed in the matrix. The experimental steel possessed excellent strength, plasticity, low temperature toughness and low yield ratio. And therefore, the X70 pipeline steel in the study is suitable for sour service with the high strength, excellent toughness and low HIC&SSC susceptibility.

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