Hybrid Drill Bit Technology on Performance Motor Bottom Hole Assembly Yields Breakthrough Drilling Performance in Kuwait

2019 ◽  
Author(s):  
Waleed Al-Baghli ◽  
Mohammad Al-Salamin ◽  
Sulaiman Sulaiman ◽  
Atef Abdelhamid ◽  
Ali Alnemer ◽  
...  
Keyword(s):  
Drill Bit ◽  
Drilling Performance ◽  
Bottom Hole ◽  
Bottom Hole Assembly

Bottom Hole Assembly Design Enhancement Successfully Eliminate Hole Problems and Reduce Significant Drilling Time : South S Field Case Study

2020 ◽  
Author(s):  
Y. D. Mulia
Keyword(s):  
Contact Area ◽  
Cost Savings ◽  
Assembly Design ◽  
Drilling Performance ◽  
Bottom Hole ◽  
Unconsolidated Sand ◽  
Bottom Hole Assembly ◽  
Drilling Parameter ◽  
Drilling Time

For S-15 and S-14 wells at South S Field, drilling of the 12-1/4” hole section became the longest tangent hole section interval of both wells. There were several challenges identified where hole problems can occur. The hole problems often occur in the unconsolidated sand layers and porous limestone formation sections of the hole during tripping in/out operations. Most of the hole problems are closely related to the design of the Bottom Hole Assembly (BHA). In many instances, hole problems resulted in significant additional drilling time. As an effort to resolve this issue, a new BHA setup was then designed to enhance the BHA drilling performance and eventually eliminate hole problems while drilling. The basic idea of the enhanced BHA is to provide more annulus clearance and limber BHA. The purpose is to reduce the Equivalent Circulating Density (ECD,) less contact area with formation, and reduce packoff risk while drilling through an unconsolidated section of the rocks. Engineering simulations were conducted to ensure that the enhanced BHA were able to deliver a good drilling performance. As a results, improved drilling performance can be seen on S-14 well which applied the enhanced BHA design. The enhanced BHA was able to drill the 12-1/4” tangent hole section to total depth (TD) with certain drilling parameter. Hole problems were no longer an issue during tripping out/in operation. This improvement led to significant rig time and cost savings of intermediate hole section drilling compared to S-15 well. The new enhanced BHA design has become one of the company’s benchmarks for drilling directional wells in South S Field.

Optimizing Bottom Hole Assembly Design Criteria to Improve Mechanical Performance in Slim Hole Drilling Environment

2021 ◽  
Author(s):  
Stephen Fleming ◽  
Roberto Ucero ◽  
Yuliya Poltavchenko
Keyword(s):  
Mechanical Performance ◽  
State Of The Art ◽  
Hole Drilling ◽  
Force Analysis ◽  
Software Suite ◽  
Assembly Design ◽  
Positive Displacement ◽  
Drilling Performance ◽  
Bottom Hole ◽  
Bottom Hole Assembly

Abstract After analyzing the historical data of neighboring wells adjacent to the drilling site, 11 bit trips were required due to the low mechanical performance of the bottom hole assembly elements. This observation is based on maximum circulation hours and low helical bucking values that make it uneconomic to drill the sections with a positive displacement motor drive system. A redesign the bottom hole assembly was proposed to achieve an improved mechanical performance which allowed the section to be drilled with a single assembly. With a focus on increasing the mechanical limitations of the downhole elements, the use of 4 ¾" equipment is considered instead of the 3 ½" standard equipment used in this hole size. One of the biggest challenges was modifying the 4 ¾" positive displacement motor (PDM) to fit into the 5 ½" hole given that the mud motor has a maximum unmodified diameter of 5 ½". Using the force analysis module of a State-of-the-art BHA modelling software suite, multiple iterations were performed to simulate and validate an alternative PDM design and accompanying directional assembly. This new design featured modifications to an existing 4 ¾" PDM deploying a long gauge bit in combination with a fit for purpose measurement while drilling system. After numerous runs using this assembly design, it was found that there was no additional or unexpected wear of the modified Mud Motor components or associated elements of the downhole equipment. These observations act to validate the pre-job engineering force analysis. With the improved mechanical specifications of the 4 ¾" Bottom Hole Assembly (BHA) components, circulating hours were increased from 100 hours to 250+ hours in a stepwise process. This enabled drilling of the entire 5 ½" section with a single BHA, comparing favorably to the legacy approach with an average of eleven bit runs. The modified 4 ¾" PDM coupled with long gauge bit technology enabled a reduction in the oriented to rotate drilling ratio and an associated increase in the overall rate of penetration (ROP). It can be concluded that the substitution of 4 ¾" drilling equipment for 3 ½" in the 5 ½" hole section, increased the drilling efficiency between 30-50% according to field data obtained in Ukraine. The modified 4 ¾" PDM combined with long gauge bit technology has the potential to improve 5 ½" hole drilling performance in other locations. Following a structured planning process using State-of-the-art BHA modelling software suite enabling the evaluation of the significant forces that act in the drilling assembly and so significantly reducing the risks associated with exceeding the original design limits of the assembly. By improving the mechanical performance of the drilling assembly in a 5 ½" hole, new territory for drilling engineers and design engineers is now available to increase the drilling performance in slim wellbores.

Model Development of Torsional Drillstring and Investigating Parametrically the Stick-Slips Influencing Factors

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Parimal Arjun Patil ◽  
Catalin Teodoriu
Keyword(s):  
Nonlinear Differential Equations ◽  
Torsional Oscillation ◽  
Stick Slip ◽  
Friction Forces ◽  
Rock Interaction ◽  
Torsional Oscillations ◽  
Drilling Performance ◽  
Bottom Hole ◽  
Drilling Parameters ◽  
Bottom Hole Assembly

Drillstring vibration is one of the limiting factors maximizing drilling performance. Torsional vibrations/oscillations while drilling is one of the sever types of drillstring vibration which deteriorates the overall drilling performance, causing damaged bit, failure of bottom-hole assembly, overtorqued tool joints, torsional fatigue of drillstring, etc. It has been identified that the wellbore-drillstring interaction and well face-drill bit interaction are the sources of excitation of torsional oscillations. Predrilling analysis and real time analysis of drillstring dynamics is becoming a necessity for drilling oil/gas or geothermal wells in order to optimize surface drilling parameters and to reduce vibration related problems. It is very challenging to derive the drillstring model considering all modes of vibrations together due to the complexity of the phenomenon. This paper presents the mathematical model of a torsional drillstring based on nonlinear differential equations which are formulated considering drillpipes and bottom-hole assembly separately. The bit–rock interaction is represented by a nonlinear friction forces. Parametric study has been carried out analyzing the influence of drilling parameters such as surface rotations per minute (RPM) and weight-on-bit (WOB) on torsional oscillations. Influences of properties of drillstring like stiffness and inertia, which are most of the times either unknown or insufficiently studied during modeling, on torsional oscillation/stick-slip is also studied. The influences of different rock strength on rate of penetration (ROP) considering the drilling parameters have also been studied. The results show the same trend as observed in fields.

Setting a New Standard: PDC Bits Equipped with Compact Vibration Recorders Monitor Entire Run and Reveal Stick-Slip Mitigation System Dysfunction and Downhole Motor Under Performance

2021 ◽  
Author(s):  
Gilles Pelfrene ◽  
Bruno Cuilier ◽  
Dhaker Ezzeddine ◽  
Alfazazi Dourfaye ◽  
Dimo Dimov ◽  
...  
Keyword(s):  
Real Time ◽  
Cost Effective ◽  
Fine Tuning ◽  
Drill Bit ◽  
Stick Slip ◽  
Drilling Performance ◽  
Horizontal Drain ◽  
Monitoring Tools ◽  
Bottom Hole Assembly ◽  
Sensor Package

AbstractDownhole vibration measurements are used real-time and post-run to monitor drilling dynamics. Real-time monitoring tools are applied to facilitate immediate corrective actions but their deployment adds operational constraints and costs. This paper describes a new high-capability vibration recorder embedded in the drill bit as a standard component. The analysis of two case studies in the Middle East shows how memory devices available at a reduced cost and on every run are a valuable option for many appraisal or development wells.Developing a fleet of reliable downhole recording tools typically takes years and involves teams of experts in various fields. The paper describes the strategy followed by a drill bit manufacturer to develop and deploy a compact, high capability and cost-effective vibration recorder to provide continuous readings of accelerations, rotation speed (RPM) and temperature at 100Hz and over 250 hours. Sensors and batteries have been packaged to fit into the drill bit shank or elsewhere in the bottom hole assembly (BHA). The recording starts automatically and thus removes the need for onsite personnel. The paper also presents proprietary data analytics software used to retrieve, process and synchronize the recorded data with other available data (mud logs, Measurement/Logging While Drilling logs) and to present critical drilling events.In the first application, the 8 ½-in. bit drilled a 20,000 ft horizontal drain. More than 250 hr of data were recorded showing intense levels of stick-slip. During the entire run, the drilling team deployed several strategies to mitigate stick-slip, including the use of two surface-based stick-slip mitigation systems. The analysis shows that these systems are sometimes unsuccessful in mitigating stick-slip and are difficult to calibrate. It is demonstrated how the vibration recorder may contribute to fine tuning these mitigation efforts through optimization of their settings. In the second application, the vibration recorder was mounted on a 12 1/4-in. bit used to drill 5,000 ft through cement and formation. The analysis shows the motor was subjected to erratic RPM cycles, leading to frequent stalls and acceleration peaks during the run. It is shown how motor performance then decreased consistently during the last hundreds of feet of the section and how this affected rate of penetration (ROP).Deployment of a vibration recorder over the entire drill bit manufacturer's fleet allows continuous monitoring of critical drilling issues and malfunctions related to a variety of drilling equipment that enables the operator to improve drilling performance. The bit-sensor package makes high frequency data systematically available at a reduced cost for every drilling application.

Stick-slip investigation of dual drilling and reaming bottom hole assembly

2021 ◽  
pp. 095440622110184
Author(s):  
Mohammed F Al Dushaishi ◽  
Mortadha T Alsaba ◽  
Ahmed K Abbas ◽  
Tariq Tashtoush
Keyword(s):  
Field Studies ◽  
Drill Bit ◽  
Coupled Vibration ◽  
Stick Slip ◽  
Premature Failure ◽  
Bottom Hole ◽  
Vibration Model ◽  
Dual Action ◽  
Bottom Hole Assembly ◽  
Element Approach

Drillstring vibration is known to cause failures of drilling equipment, including the drill bit. In particular, stick-slip vibration has been known for causing premature failure of the drill bit, hence resulting in reducing the rate of penetration. With dual reaming while drilling, cutting forces are acting on the drillstring due to the simultaneous contact of the reamer and the drill bit. Field studies have shown dramatic changes in the dynamics of the bottom hole assembly due to the dual cutting actions. This paper investigates the dynamics of bottom hole assembly for dual reaming and drilling operation, with emphasis on stick-slip vibrations due to the reamer and the bit contact with the formation. A coupled vibration model representing the drillstring was created to simulate the stick-slip vibrations caused by the bit and reamer interactions using the finite element approach. The numerical analysis showed an elevated stick-slip vibration due to the dual-action of the reamer and the bit. Sensitivity analysis indicated that the cutter aggressiveness for the bit and the reamer are the most significant parameters affecting stick-slip behavior.

Post Well Vibration Analysis in the North Sea: A Tool to Understand Drilling Performance

2015 ◽  
Author(s):  
M. F. Al Dushaishi ◽  
R. Nygaard ◽  
E. Hoel ◽  
S. Hellvik ◽  
M. Andersen
Keyword(s):  
North Sea ◽  
Vibration Damping ◽  
Rate Of Penetration ◽  
Drill Stem ◽  
The North ◽  
Drilling Performance ◽  
Bottom Hole ◽  
Bottom Hole Assembly ◽  
The North Sea ◽  
The Impact

Severe drill stem vibrations could leads to excessive damage to the bottom hole assembly causing an increase in nonproductive time. Different drill stem vibrations models are used to predict and avoid resonance regions by optimizing the selection of bottom hole assembly components and operating parameters such as weight on bit, and surface RPM. In addition to avoid the resonance regions, specialized tools have been developed to reduce vibrations. However a complete understanding on how to mitigate vibration and its effect on drilling performance is still lacking. This study investigates the cause of drill stem vibrations, its effect on drilling performance, and the effect of including vibration reductions tools in the bottom hole assembly design in several recent drilled wells in the North Sea. Vibration damping tools used in this study were able to reduce both lateral and torsional drill stem vibration compared to a well with no vibration damping tool. Torsional drill stem vibrations tend to increase through rich sand zones causing an increase in lateral vibrations. The impact drill stem vibrations have on drilling performance was identified through rate of penetration. As lateral vibration intensity increases, instantaneous rate of penetration decreases.

scholarly journals Numerical Modeling of Dynamic Behavior and Steering Ability of a Bottom Hole Assembly with a Bent-Housing Positive Displacement Motor Under Rotary Drilling Conditions

Energies ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 2568 ◽  
Author(s):  
Yingjie Chen ◽  
Jianhong Fu ◽  
Tianshou Ma ◽  
Anping Tong ◽  
Zhaoxue Guo ◽  
...  
Keyword(s):  
Dynamic Stress ◽  
Impact Force ◽  
Axial Loading ◽  
Drill Bit ◽  
Deviation Angle ◽  
Rotary Drilling ◽  
Positive Displacement ◽  
Bottom Hole ◽  
Bottom Hole Assembly ◽  
The Impact

Fully rotary drilling is one of many useful technologies used for the exploitation of petroleum and geothermal resources, but fully rotating drill-strings are extremely complicated. Therefore, according to the Hamilton principle, a non-linear coupled bottom hole assembly (BHA)-bit-formation-wellbore model is proposed for BHAs with bent-housing positive displacement motor using the finite element method to investigate the dynamic behavior and steering ability under fully rotary drilling. The impact force, acceleration, axial loading, torque, and dynamic stress were simulated, and factors influencing the dynamic steering forces were investigated. The results indicate that the impact force, acceleration, axial loading, torque, and dynamic stress under fully rotary drilling are much higher than under conventional drilling. The numerical simulation and field test in well B confirmed that the rotation of the drill-string is conducive to the hold-on of the deviation angle. With the increase in the weight-on-bit, bend angle, and stabilizer height, the deflecting force on a drill bit increases. Conversely, with the increase in stabilizer diameter, the deflecting force on the drill bit decreases; the lower the deflecting force, the better the effectiveness of hold-on. With increasing deviation angle, the deflecting force on the drill bit first decreases and then increases. The present model can provide a theoretical basis for wellbore trajectory control and optimization design of BHA.

Investigation on Effect of Downhole Vibration Force on Drilling Performance With a Dynamic BHA Model

2015 ◽  
Author(s):  
Lei Wang ◽  
Jianming Yang ◽  
Stephen Butt ◽  
Hongyuan Qiu
Keyword(s):  
Finite Element Method ◽  
Angular Frequency ◽  
Mean Value ◽  
Rock Interaction ◽  
Drilling Performance ◽  
Bottom Hole ◽  
Bottom Hole Assembly ◽  
The Mean ◽  
Simulation Results ◽  
Force Excitation

A dynamic bottom hole assembly (BHA) model is built with finite element method (FEM) in this paper. This model is used for evaluation the influence of externally added vibration to the BHA system. With this dynamic model along with a general bit-rock interaction formula, the BHA’s motion in axial and torsional directions are examined. Parametric study is carried out by varying the parameters of the applied vibration force, including the mean value, amplitude, angular frequency, and the location of this force excitation. The simulation results indicate that externally applied vibration force is indeed able to improve drilling performance. In particular, the mean value and amplitude of the applied force have a almost linear relation with ROP and WOB. The stresses distributions along BHA are investigated as well.

Hydraulic Workover Unit Utilization for New Well Openhole Drilling with Directional Motor and Logging-While-Drilling Bottom-Hole-Assembly in M Area

2021 ◽  
Author(s):  
Buna Rizal Rachman ◽  
Bonar Noviasta ◽  
Timora Wijayanto ◽  
Ramadhan Yoan Mardiana ◽  
Esa Taufik ◽  
...  
Keyword(s):  
High Speed ◽  
Site Preparation ◽  
Hole Drilling ◽  
Drill Bit ◽  
Directional Drilling ◽  
Bottom Hole ◽  
Drilling Method ◽  
Bottom Hole Assembly ◽  
Space Limitation ◽  
Logging While Drilling

Abstract Achieving a number of well targets in M Area is an important objective for MK, one of the oil and gas operators in Indonesia. An economic challenge is present due to marginal gas reservoirs in shallow zone. The conventional swamp rig unit requires significant costs for site preparation work and in some cases no longer fulfils the economic criteria. The objective was to drill the same one-phase well (OPW) architecture as the swamp rig normally drills, but at lower costs using a hydraulic workover unit (HWU). Drilling the 8½-in hole section OPW architecture using HWU was challenging, not only on the equipment rating and capability, but also on the deck space limitation part. The fit-for-purpose directional and logging-while-drilling (LWD) system was utilized in this project consisting of customized low-torque excellent hydraulics drill bit design, a positive displacement motor (PDM) with aggressive bend setting to achieve directional objective (with max 3.8°/30-m dogleg severity), annular-pressure-while-drilling (APWD) measurement to ensure equivalent circulating density (ECD) is maintained, and combined electromagnetic propagation resistivity and sonic slowness measurement coupled with high-speed telemetry measurement-while-drilling (MWD) tool to get an accurate and timely formation evaluation. The HWU deck space limitation was solved by implementing a single combined directional drilling (DD), MWD, mudlogging cabin, in addition to the remote operation control implementation to further reduce carbon footprint. Five wells were drilled safely and successfully in this campaign. Drilling efficiency improved with up to 109% ROP increase as compared to the first well, showing the progressive learning curve and excellent teamwork from all involved parties. The directional bottom hole assembly (BHA) was capable of delivering up to 4–5°/30-m dogleg, not only achieving the directional objective, but also penetrating the reservoir targets with tight tolerances. The drill bit delivered very good ROP, reaching 60.4 m/h (about 66% of average OPW ROP achieved by swamp rig). This campaign also successfully reduced the overall site preparation cost by up to 30%, enabling MK to drill wells that were initially not feasible to be drilled using swamp rig within the time frame and budget. Thanks to the success, this new method is currently under study for industrialization. The HWU drilling campaign provided a valuable learning experience, is considered as a proven drilling method, and served as a benchmark for other operators in Indonesia. HWU drilling has proven to be an efficient drilling method and capable of delivering the one-phase-well. This paper presents a unique case study of new well open hole drilling with the HWU and its applicability in M Area. Most studies in the past were HWU drilling in re-entry or sidetrack cases.

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