Unique Screen and Sleeve Design Allows Selective High Rate Water Injection in Deep Water Horizontal Open Hole Completion

2019 ◽  
Author(s):  
Kenneth Johnson ◽  
Mark Williams ◽  
Elezuo Kalu ◽  
Jon-Howard Hanson ◽  
Ryan Novelen ◽  
...  
Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 649
Author(s):  
Xiaolin Huan ◽  
Gao Xu ◽  
Yi Zhang ◽  
Feng Sun ◽  
Shifeng Xue

For processes such as water injection in deep geothermal production, heat transfer and fluid flow are coupled and affect one another, which leads to numerous challenges in wellbore structure safety. Due to complicated wellbore structures, consisting of casing, cement sheaths, and formations under high temperature, pressure, and in situ stress, the effects of thermo-hydro-mechanical (THM) coupling are crucial for the instability control of geothermal wellbores. A THM-coupled model was developed to describe the thermal, fluid, and mechanical behavior of the casing, cement sheath, and geological environment around the geothermal wellbore. The results show that a significant disturbance of effective stress occurred mainly due to the excess pore pressure and temperature changes during cold water injection. The effective stress gradually propagated to the far-field and disrupted the integrity of the wellbore structure. A serious thermal stress concentration occurred at the junction of the cased-hole and open-hole section. When the temperature difference between the injected water and the formation was up to 160 °C, the maximum hoop tensile stress in the granite formation reached up to 43.7 MPa, as high as twice the tensile strength, which may increase the risk of collapse or rupture of the wellbore structure. The tensile radial stress, with a maximum of 31.9 MPa concentrated at the interface between the casing and cement sheath, can cause the debonding of the cementing sheath. This study provides a reference for both the prediction of THM responses and the design of drilling fluid density in geothermal development.


2021 ◽  
Author(s):  
Ali Al Jumah ◽  
Abdulkareem Hindawi ◽  
Fakhriya Shuaibi ◽  
Jasbindra Singh ◽  
Mohamed Siyabi ◽  
...  

Abstract The South Oman clusters A and B have reclassified their Deep-Water Disposal wells (DWD) into water injection (WI) wells. This is a novel concept where the excess treated water will be used in the plantation of additional reed beds (Cluster A) and the farming of palm trees (Cluster B), as well as act as pressure support for nearby fields. This will help solve multiple issues at different levels namely helping the business achieve its objective of sustained oil production, helping local communities with employment and helping the organization care for the environment by reducing carbon footprints. This reclassification covers a huge water volume in Field-A and Field-B where 60,000 m3/day and 40,000 m3/day will be injected respectively in the aquifer. The remaining total excess volume of approx. 200,000m3/d will be used for reed beds and Million Date Palm trees Project. The approach followed for the reclassification and routing of water will: Safeguard the field value (oil reserves) by optimum water injectionMaintain the cap-rock integrity by reduced water injection into the aquifer.Reduce GHG intensity by ±50% as a result of (i) reduced power consumption to run the DWD pumps and (ii) the plantation of trees (reed beds and palm trees).Generate ICV (in-country value) opportunities in the area of operations for the local community to use the excess water at surface for various projects.Figure 1DWD Reclassification benefits Multiple teams (subsurface. Surface, operations), interfaces and systems have been associated to reflect the re-classification project. This was done through collaboration of different teams and sections (i.e. EC, EDM, SAP, Nibras, OFM, etc). Water injection targets and several KPIs have been incorporated in various dashboards for monitoring and compliance purposes. Figure 2Teams Integration and interfaces It offers not only a significant boost to the sustainability of the business, but also pursues PDO's Water Management Strategy to reduce Disposal to Zero by no later than the year 2030 This paper will discuss how the project was managed, explain the evaluation done to understand the extent of the pressure support in nearby fields from DWD and the required disposal rate to maintain the desired pressures. Hence, reclassifying that part of deep-water disposal volume to water injection (WI) which requires a totally different water flood management system to be built around it.


2008 ◽  
Author(s):  
Aine Maeve Fitzgerald ◽  
Stephen Groves ◽  
Stuart Gosch ◽  
Stephen C. Morey ◽  
David Pattillo ◽  
...  
Keyword(s):  

2021 ◽  
Author(s):  
Beau R Wright ◽  
Parvez Khan

Abstract Open hole Multistage Fracturing (MSF) systems have been deployed for treating open hole formations with multiple, high rate hydraulic fracturing stages while gaining efficiency during pumping operations unlike traditional plug-and-perf operations. One important challenge within the industry was availability of an open hole packer system that can overcome tough wellbore conditions during deployment and function as designed during the high rate high pressure stimulation operations. This paper will discuss the successful planning and deployment of one such system. For successful deployment of any open hole fracturing completion, one must first consider the environment that the system will be deployed into. Lateral length, open hole size, parent casing size and tubing stresses during fracturing and production all inclusively influence the need for a robust and reliable system. Other several important considerations to be deployed as a liner is the compatibility of the completion tools with the Liner deployment system, the robustness of being deployed into challenging open hole conditions where capability of high circulating rates and rotation become mandatory to get the bottom hole assembly (BHA) to its final setting depth. Last but not least, in order to achieve successful stimulation, each component of the system after overcoming all the deployment obstacles should function as designed withstanding treating differentials as high as 15kpsi, while simultaneously accommodating induced axial loads caused by these high-pressure treatments. The development and testing of individual components of the system was done keeping in mind wellbore instability and obstacles the completion will have to overcome during deployment. The field execution was planned with close collaboration with the operator and other key services that were involved for drilling the well. Real-time monitoring of the well allowed for simultaneous swift implementation of changes required on tool activation pressures, identification of hazards and mitigation plan to overcome challenges in order to execute the job successfully. It is worth mentioning that the successful deployment of this system represents the first use of additive manufacturing in high pressure, hydraulic set open hole packers. This technology allowed overcoming the barriers of challenges associated with deploying open hole completion in tight challenging formations that would otherwise have limited deployment capabilities.


2020 ◽  
Author(s):  
Robert Ritschel ◽  
Jens Storhaug ◽  
Bjorn Olav Dahle ◽  
Frank Meschke ◽  
Peter Barth ◽  
...  
Keyword(s):  

2021 ◽  
Author(s):  
Rasim Serdar Rodoplu ◽  
Adegbenga O. Sobowale ◽  
Jon E. Hanson ◽  
Beau R. Wright

Abstract Multistage fracturing (MSF) ball drop completion systems have been utilized around the globe for effectively treating formations completed as open hole and cemented. Multiple, high-rate hydraulic fracturing stages are pumped through these completions while gaining efficiency during pumping operations. A challenge within the industry was developing systems that are capable of higher pressures (greater than 10k psi) while still being able to be deployed in challenging openhole environments with minimum equipment and intervention requirements. This paper will discuss the planning, deployment and fracturing execution operations of an improved version of one of these systems. To be able to effectively utilize any MSF completion system; formation properties, deployment environment, lateral length, openhole size, liner size, and tubing movements during fracturing should be thoroughly analyzed and equally considered. To create a reliable system, another important consideration is how the system will be deployed; a long string to surface, or will it be deployed as part of a liner hanger system? In the case of the latter, it should be compatible with the liner hanger system by accommodating multiple balls to set and release the hanger system and actuate the openhole packers. In tight formation environments, where treating pressure differentials reaches as high as 15,000 psi during fracturing operations, openhole packers that are capable of holding these pressures in challenging openhole conditions are needed. Not only the packers but also the remaining completion system components need to be capable of withstanding, including burst, collapse, and ball-to-ball seat differential while simultaneously accommodating the pressure with cooling and ballooning induced tubing movement caused by these high pressure treatments. Improving such a robust design with innovative solutions, such as dissolvable frac balls that can handle 15,000 psi differential, optimizes the overall process. The completion design, deployment, and subsequent fracturing operations on a well showcases how effective consideration of components operates as a system can create a reliable MSF system. It also demonstrates how close collaboration between reservoir management, production engineering, completion experts, and vendor results in a coordination of efforts that eliminates operational hazards, thus ensuring smooth operations. The successful deployment of an openhole MSF completion system that can handle 15,000 psi with dissolving frac balls and eliminating openhole anchors helped pave the way to deal with tighter formations in an efficient and cost-effective manner. With the help of this new technology, the well planners were able to address operational challenges that would have otherwise required additional equipment or would have limited deployment capabilities. The engineering approach and design to develop this completion system and utilization in the right candidate confirmed the benefit of the novel completion for field development options.


2015 ◽  
Author(s):  
Becky B. Poon ◽  
Ebimobowei K. Wodu ◽  
Abraham O. Ekebafe ◽  
Edgar Mba Ognane ◽  
Osazua J. Itua ◽  
...  

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