Using Aluminum Drill Pipe with Axial Oscillation Tools to Significantly Improve Drilling Performance

2018 ◽  
Author(s):  
K. Mills ◽  
S. Menand ◽  
R. Grissom ◽  
P. Kaufmann ◽  
C. Schulte ◽  
...  
Keyword(s):  
Drill Pipe ◽  
Drilling Performance ◽  
Axial Oscillation

Efficient PDC Bit Designs Reduced Vibrational Impact While Drilling with Rotary Steerable Systems in the Geological Conditions of the Yamalo-Nenets Autonomous District

2021 ◽  
Author(s):  
Andrey Vyacheslavovich Garipov ◽  
Andrey Aleksandrovich Rebrikov ◽  
Aydar Ramilevich Galimkhanov ◽  
Andrey Valerievich Mikhaylov ◽  
Almaz Sadrikhanovich Khalilov ◽  
...  
Keyword(s):  
Drill Pipe ◽  
Polycrystalline Diamond ◽  
Rock Properties ◽  
Construction Time ◽  
Test Beam ◽  
Specialized Software ◽  
Drilling Performance ◽  
Geological Conditions ◽  
Vibration Impact ◽  
Nenets Autonomous

Abstract This article is a description of a comprehensive engineering approach to new designs of PDC (Polycrystalline Diamond Compact) Bits and bottomhole equipment for efficient horizontal wells drilling in the Yamal-Nenets Autonomous Okrug (YNAO) fields with Rotary Steerable Systems (RSS) Point the Bit (PTB) type. The paper represents an analysis of the efficiency of drilling rocks of various hardness depending on the bits, the bottom hole assembly (BHA), and type of vibrations. In the Yamal region fields a main constraint of sub horizontal sections drilling performance for liner run in hole is the occurrence of vibrations. The predominant vibration types are Stick and Slip (S&S) and High Frequency Torsional Oscillations (HFTO). These types of vibrations often had to be reduced by limiting drilling regime (weight on bit (WOB), drill pipe (DP) RPM, and flow rate), which directly affected on the rate of penetration (ROP). To find solutions to this problem for drilling performance improvement, geological and geomechanically modeling of rock properties and an analysis of burst-files of vibrations (modeled in specialized software) were carried out based on downhole data. The studies have found key factors that cause the high vibration impact and reasons for premature wear of the PDC bits, which served as a basis for identifying the shortcomings of previous bit designs. Test beam experiments were also performed to assess the bits wear while drill-out of the casing accessories. The results formed the basis for development of new PDC bits designs using specialized software. As an output new 155.6/152.4 mm bits designs with an innovative cutting structure that considers the geological features and technical aspects of drilling liner sections in YNAO fields were manufactured. The new bit designs have significantly reduced vibration levels, improved ROP performance in the liner section using RSS PTB, and decreased the overall well construction time. These solutions open wide opportunities for their further implementation on other projects both in Russia and in other CIS countries.

Continuous Circulation while Drilling: A New Approach to Maintain Hole Cleaning and Improve Drilling Performance in Swamp Drilling Operation

2021 ◽  
Author(s):  
B. K. Yuda
Keyword(s):  
Future Development ◽  
New Technology ◽  
Drill Pipe ◽  
Good Condition ◽  
Circulation System ◽  
Drilling Fluids ◽  
Hole Cleaning ◽  
Drilling Operation ◽  
Drilling Performance ◽  
Safety Incident

Swamp drilling operation in Mahakam has entered the industrialization period in which fast drilling is a common practice. However, fast drilling Rate of Penetration (ROP) causes hole cleaning issues to arise and induce a high Equivalent Circulating Density (ECD) trend. In some wells, this potentially leads to loss problems because of weak formation in shallow sections or depleted formation with relatively low fracture gradient. As a result, drilling parameter reduction was performed that causing lower ROP and additional circulation to reduce ECD. A new technology called Continuous Circulation Device (CCD) can help to tackle the problems mentioned above. It is a sub-based constant circulation system that enables the continuous circulation of drilling fluids downhole while making or breaking drill pipe connections. This system helps to maintain ECD and improve drilling performance as the cuttings are continuously carried out of the hole. This paper is introduced to analyze the benefits of CCD and opportunities for future development in the swamp drilling operation. The device was applied during drilling in the 12-1/4” and 8-1/2” sections. The challenge during drilling in these sections was to improve ROP without inducing bad hole cleaning that could lead to a high ECD trend. The result of CCD utilization shows that ECD during drilling could be reduced up to 2 points and become more stable compared to the previous trend. Since there was a reduction of ECD, the ROP could be improved up to 10%. Furthermore, only 1 cycle for circulation at well TD was performed as the minimum cuttings appeared. Pulling out the string and running the casing string was managed smoothly as the hole was already in a good condition. This utilization has been successfully implemented without any safety incident nor related Non-Productive Time (NPT). This positive result leads us to open the opportunity for future development in swamp fields asset.

Intelligent Wired Drill-Pipe System Provides Significant Improvements in Drilling Performance on Offshore Australia Development

2009 ◽  
Author(s):  
Luke Lawrence ◽  
Bruce Redmond ◽  
Richard Buchanan Russell ◽  
Dave MacNeill ◽  
Michael E. Reeves ◽  
...  
Keyword(s):  
Drill Pipe ◽  
Pipe System ◽  
Drilling Performance

A Dynamic Model for Rotary Rock Drilling

1982 ◽  
Vol 104 (2) ◽  
pp. 108-120 ◽  
Author(s):  
I. E. Eronini ◽  
W. H. Somerton ◽  
D. M. Auslander
Keyword(s):  
Drill Pipe ◽  
Tooth Wear ◽  
Drill String ◽  
Rock Drilling ◽  
Large Power ◽  
Drilling Rig ◽  
Drilling Performance ◽  
Weight On Bit ◽  
Rotary Speed ◽  
Mud Pressure

A rock drilling model is developed as a set of ordinary differential equations describing discrete segments of the drilling rig, including the bit and the rock. The end segment consists of a description of the bit as a “nonideal” transformer and a characterization of the rock behavior. The effects on rock drilling of bottom hole cleaning, drill string-borehole interaction, and tooth wear are represented in the model. Simulated drilling under various conditions, using this model, gave results which are similar to those found in field and laboratory drilling performance data. In particular, the model predicts the expected relationships between drilling rate and the quantities, weight on bit, differential mud pressure, and rotary speed. The results also suggest that the damping of the longitudinal vibrations of the drill string could be predominantly hydrodynamic as opposed to viscous. Pulsations in the mud flow are found to introduce “percussive” effects in the bit forces which seem to improve the penetration rate. However, it is known from field observations that drill pipe movements, if strong enough, may induce mud pressure surges which can cause borehole and circulation problems. Bit forces and torques are shown to be substantially coupled and the influence of certain rock parameters on variables which are measurable either at the bit or on the surface support the expectation that these signals can furnish useful data on the formation being drilled. Other results, though preliminary, show that the effects of the lateral deflections of the drill string may be large for the axial bit forces and significant for the torsional vibrations. For the latter, the unsteady nature of the rotation above the bit increases and the resistance to rotation due to rubbing contact between the drill string and the wellbore accounts for very large power losses between the surface and the bit.

Drilling System Optimization Leads to Expedited Wells Delivery

2021 ◽  
Author(s):  
Efe Mulumba Ovwigho ◽  
Saleh Al Marri ◽  
Abdulaziz Al Hajri
Keyword(s):  
Drill Pipe ◽  
System Optimization ◽  
Drill String ◽  
Stick Slip ◽  
Drilling Performance ◽  
Drilling Parameters ◽  
Single String ◽  
Innovative Solution ◽  
Open Hole ◽  
Weight On Bit

Abstract On a Deep Gas Project in the Middle East, it is required to drill 3500 ft of 8-3/8" deviated section and land the well across highly interbedded and abrasive sandstone formations with compressive strength of 15 - 35 kpsi. While drilling this section, the drill string was constantly stalling and as such could not optimize drilling parameters. Due to the resulting low ROP, it was necessary to optimize the Drill string in order to enhance performance. Performed dynamic BHA modelling which showed current drill string was not optimized for drilling long curved sections. Simulation showed high buckling levels across the 4" drill pipe and not all the weight applied on surface was transmitted to the bit. The drilling torque, flowrate and standpipe pressures were limited by the 4" drill pipe. This impacted the ROP and overall drilling performance. Proposed to replace the 4" drill pipe with 5-1/2" drill pipe. Ran the simulations and the model predicted improved drill string stability, better transmission of weights to the bit and increased ROP. One well was assigned for the implementation. Ran the optimized BHA solution, able to apply the maximum surface weight on bit recommended by the bit manufacturer, while drilling did not observe string stalling or erratic torque. There was also low levels of shocks and vibrations and stick-slip. Doubled the on-bottom ROP while drilling this section with the same bit. Unlike wells drilled with the previous BHA, on this run, observed high BHA stability while drilling, hole was in great shape while POOH to the shoe after drilling the section, there were no tight spots recorded while tripping and this resulted in the elimination of the planned wiper trip. Decision taken to perform open hole logging operation on cable and subsequently run 7-in liner without performing a reaming trip. This BHA has been adopted on the Project and subsequent wells drilled with this single string showed similar performance. This solution has led to average savings of approximately 120 hours per well drilled subsequently on this field. This consist of 80 hours due to improved ROP, 10 hrs due to the elimination of wiper trip and a further 30 hrs from optimized logging operation on cable. In addition, wells are now delivered earlier due to this innovative solution. This paper will show how simple changes in drill string design can lead to huge savings in this current climate where there is a constant push for reduction in well times, well costs and improved well delivery. It will explain the step-by-step process that was followed prior to implementing this innovative solution.

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