Efficient PDC Bit Designs Reduced Vibrational Impact While Drilling with Rotary Steerable Systems in the Geological Conditions of the Yamalo-Nenets Autonomous District

2021 ◽  
Author(s):  
Andrey Vyacheslavovich Garipov ◽  
Andrey Aleksandrovich Rebrikov ◽  
Aydar Ramilevich Galimkhanov ◽  
Andrey Valerievich Mikhaylov ◽  
Almaz Sadrikhanovich Khalilov ◽  
...  
Keyword(s):  
Drill Pipe ◽  
Polycrystalline Diamond ◽  
Rock Properties ◽  
Construction Time ◽  
Test Beam ◽  
Specialized Software ◽  
Drilling Performance ◽  
Geological Conditions ◽  
Vibration Impact ◽  
Nenets Autonomous

Abstract This article is a description of a comprehensive engineering approach to new designs of PDC (Polycrystalline Diamond Compact) Bits and bottomhole equipment for efficient horizontal wells drilling in the Yamal-Nenets Autonomous Okrug (YNAO) fields with Rotary Steerable Systems (RSS) Point the Bit (PTB) type. The paper represents an analysis of the efficiency of drilling rocks of various hardness depending on the bits, the bottom hole assembly (BHA), and type of vibrations. In the Yamal region fields a main constraint of sub horizontal sections drilling performance for liner run in hole is the occurrence of vibrations. The predominant vibration types are Stick and Slip (S&S) and High Frequency Torsional Oscillations (HFTO). These types of vibrations often had to be reduced by limiting drilling regime (weight on bit (WOB), drill pipe (DP) RPM, and flow rate), which directly affected on the rate of penetration (ROP). To find solutions to this problem for drilling performance improvement, geological and geomechanically modeling of rock properties and an analysis of burst-files of vibrations (modeled in specialized software) were carried out based on downhole data. The studies have found key factors that cause the high vibration impact and reasons for premature wear of the PDC bits, which served as a basis for identifying the shortcomings of previous bit designs. Test beam experiments were also performed to assess the bits wear while drill-out of the casing accessories. The results formed the basis for development of new PDC bits designs using specialized software. As an output new 155.6/152.4 mm bits designs with an innovative cutting structure that considers the geological features and technical aspects of drilling liner sections in YNAO fields were manufactured. The new bit designs have significantly reduced vibration levels, improved ROP performance in the liner section using RSS PTB, and decreased the overall well construction time. These solutions open wide opportunities for their further implementation on other projects both in Russia and in other CIS countries.

Hybrid Physics-Field Data Approach Improves Prediction of ROP / Drilling Performance of Sharp and Worn PDC Bits

2021 ◽  
Author(s):  
Guodong David Zhan ◽  
Arturo Magana-Mora ◽  
Eric Moellendick ◽  
John Bomidi ◽  
Xu Huang ◽  
...  
Keyword(s):  
Prediction Models ◽  
Collaborative Study ◽  
Hybrid Approach ◽  
Polycrystalline Diamond ◽  
Rock Properties ◽  
Quantitative Prediction ◽  
Model Learning ◽  
Drilling Performance ◽  
Pdc Bit ◽  
Polycrystalline Diamond Compact

Abstract This study presents a hybrid approach that combines data-driven and physics models for worn and sharp drilling simulation of polycrystalline diamond compact (PDC) bit designs and field learning from limited downhole drilling data, worn state measurements, formation properties, and operating environment. The physics models include a drilling response model for cutting forces, worn or rubbing elements in the bit design. Decades of pressurized drilling and cutting experiments validated these models and constrained the physical behaviour while some coefficients are open for field model learning. This hybrid approach of drilling physics with data learning extends the laboratory results to application in the field. The field learning process included selecting runs in a well for which rock properties model was built. Downhole drilling measurements, known sharp bit design, and measured wear geometry were used for verification. The models derived from this collaborative study resulted in improved worn bit drilling response understanding, and quantitative prediction models, which are foundational frameworks for drilling and economics optimization.

scholarly journals A Study of the Effects of Geological Conditions on Korean Tunnel Construction Time Using the Updated NTNU Drill and Blast Prediction Model

2021 ◽  
Vol 11 (21) ◽  
pp. 10096
Author(s):  
Yangkyun Kim ◽  
Sean Seungwon Lee
Keyword(s):  
Rock Mass ◽  
Prediction Model ◽  
Rock Properties ◽  
Design Stage ◽  
Construction Time ◽  
Tunnel Support ◽  
Advance Rate ◽  
Rock Mass Quality ◽  
Geological Conditions ◽  
Drill And Blast

This paper analyses the construction time and advance rate of a 3 km long drill and blast tunnel under various geological conditions using an upgraded NTNU drill and blast prediction model. The analysis was carried out for the five types of Korean tunnel supports according to the rock mass quality (from Type 1, meaning a very good rock mass quality; to Type 5, meaning a very poor rock mass quality). Four kinds of rock properties, as well as the rock mass quality, for each tunnel support type were applied to simulate different geological conditions based on previous studies and the NTNU model. The construction time was classified into five categories: basic, standard, gross, tunnel and total, according to the operation characteristics to more effectively analyse the time. In addition, to consider the actual geological conditions in tunnelling, the construction times for the three mixed geological cases were analysed. It was found that total construction time of a tunnel covering all the operations and site preparations with a very poor rock mass quality was more than twice that of a tunnel with a very good rock mass quality for the same tunnel length. It is thought that this study can be a useful approach to estimating the construction time and advance rate in the planning or design stage of a drill and blast tunnel.

scholarly journals Comparison between electrical resistivity tomography and tunnel seismic prediction 303 methods for detecting the water zone ahead of the tunnel face: A case study

2020 ◽  
Vol 12 (1) ◽  
pp. 1094-1104
Author(s):  
Nima Dastanboo ◽  
Xiao-Qing Li ◽  
Hamed Gharibdoost
Keyword(s):  
Electrical Resistivity ◽  
Electrical Resistivity Tomography ◽  
Geological Structure ◽  
Rock Properties ◽  
Electrical Tomography ◽  
Tunnel Face ◽  
Resistivity Tomography ◽  
Geological Conditions ◽  
Seismic Prediction

AbstractIn deep tunnels with hydro-geological conditions, it is paramount to investigate the geological structure of the region before excavating a tunnel; otherwise, unanticipated accidents may cause serious damage and delay the project. The purpose of this study is to investigate the geological properties ahead of a tunnel face using electrical resistivity tomography (ERT) and tunnel seismic prediction (TSP) methods. During construction of the Nosoud Tunnel located in western Iran, ERT and TSP 303 methods were employed to predict geological conditions ahead of the tunnel face. In this article, the results of applying these methods are discussed. In this case, we have compared the results of the ERT method with those of the TSP 303 method. This work utilizes seismic methods and electrical tomography as two geophysical techniques are able to detect rock properties ahead of a tunnel face. This study shows that although the results of these two methods are in good agreement with each other, the results of TSP 303 are more accurate and higher quality. Also, we believe that using another geophysical method, in addition to TSP 303, could be helpful in making decisions in support of excavation, especially in complicated geological conditions.

Intelligent Rotary Steerable System, Coupled with an Instrumented Bit, Delivers Section Plan in Deepwater GOM Project

2021 ◽  
Author(s):  
John Snyder ◽  
Graeme Salmon
Keyword(s):  
Intelligent Systems ◽  
Systems Approach ◽  
Polycrystalline Diamond ◽  
Cost Effective ◽  
Structure Design ◽  
Directional Drilling ◽  
Steering Control ◽  
Efficient System ◽  
Drilling Performance ◽  
Downhole Tool

Abstract The challenging offshore drilling environment has increased the need for cost-effective operations to deliver accurate well placement, high borehole quality, and shoe-to-shoe drilling performance. As well construction complexity continues to develop, the need for an improved systems approach to delivering integrated performance is critical. Complex bottom hole assemblies (BHA) used in deepwater operations will include additional sensors and capabilities than in the past. These BHAs consist of multiple cutting structures (bit/reamer), gamma, resistivity, density, porosity, sonic, formation pressure testing/sampling capabilities, as well as drilling dynamics systems and onboard diagnostic sensors. Rock cutting structure design primarily relied on data capture at the surface. An instrumented sensor package within the drill bit provides dynamic measurements allowing for better understanding of BHA performance, creating a more efficient system for all drilling conditions. The addition of intelligent systems that monitor and control these complex BHAs, makes it possible to implement autonomous steering of directional drilling assemblies in the offshore environment. In the Deepwater Gulf of Mexico (GOM), this case study documents the introduction of a new automated drilling service and Intelligent Rotary Steerable System (iRSS) with an instrumented bit. Utilizing these complex BHAs, the system can provide real-time (RT) steering decisions automatically given the downhole tool configuration, planned well path, and RT sensor information received. The 6-3/4-inch nominal diameter system, coupled with the instrumented bit, successfully completed the first 5,400-foot (1,650m) section while enlarging the 8-1/2-inch (216mm) borehole to 9-7/8 inches (250mm). The system delivered a high-quality wellbore with low tortuosity and minimal vibration, while keeping to the planned well path. The system achieved all performance objectives and captured dynamic drilling responses for use in an additional applications. This fast sampling iRSS maintains continuous and faster steering control at high rates of penetration (ROP) providing accurate well path directional control. The system-matched polycrystalline diamond (PDC) bit is engineered to deliver greater side cutting efficiency with enhanced cutting structure improving the iRSS performance. Included within the bit is an instrumentation package that tracks drilling dynamics at the bit. The bit dynamics data is then used to improve bit designs and optimize drilling parameters.

Casing While Drilling Application: Changing Mitigation to a Performance

2021 ◽  
Author(s):  
Alexey Ruzhnikov ◽  
Fahad AlHosni ◽  
Edgar Garnica Echevarria ◽  
Rodrigo Varela
Keyword(s):  
Extensive Study ◽  
Drilling Process ◽  
Wellbore Instability ◽  
Existing Problems ◽  
Drilling Performance ◽  
Geological Conditions ◽  
Pdc Bit ◽  
Low Torque ◽  
The Cost ◽  
A Performance

Abstract Well construction process through the unstable formations prone to total losses, pack-off and water influx is challenging. The manuscript describes the casing while drilling (CwD) combined with stage-cementing tool as introduced solution, when the challenge was to ensure that torque limit is not reached while drilling and estimate the effect of CwD on curing total losses and bring the casing while drilling performance to the level of conventional drilling. Introduction of CwD required extensive study of the potential torque while drilling as existing stage-cementing tools have low torque rating. Additionally, the casing fatigue may be a factor affecting the operations what lead to an introduction of magnetic particle casing inspection. The CwD bit design was adopted to the geological conditions based on best performance of the PDC bit, and originally selected drilling parameters were further optimized based on the result of the first runs. As the drilling of the well required utilization of mud cap for well control purposes, the mud recipes were adjusted to optimize the drilling performance and minimize the cost implication. The proposed solutions allowed to eliminate the problem with wellbore instability and related stuck pipe events. Further the proper engineering of the drilling process allowed significantly increase the rate of penetration since the beginning of the implementation, when the drilling torque never reached the limit even at 7,000 ft depth. The manuscript describes in detail the approach to make a proper design of CwD process focusing on prevention of existing problems and aiming to convert mitigation tool to a performance tool. Additionally, in details described the studied effect of CwD on curing total losses in highly fractured environment.

Mathematical Modeling of PDC Bit Drilling Process Based on a Single-Cutter Mechanics

1993 ◽  
Vol 115 (4) ◽  
pp. 247-256 ◽  
Author(s):  
A. K. Wojtanowicz ◽  
E. Kuru
Keyword(s):  
Polycrystalline Diamond ◽  
Rock Properties ◽  
Drilling Process ◽  
Drilling Parameters ◽  
Pdc Bit ◽  
Analytical Development ◽  
Assumed Similarity ◽  
Balance Of Forces ◽  
Bit Life ◽  
Polycrystalline Diamond Compact

An analytical development of a new mechanistic drilling model for polycrystalline diamond compact (PDC) bits is presented. The derivation accounts for static balance of forces acting on a single PDC cutter and is based on assumed similarity between bit and cutter. The model is fully explicit with physical meanings given to all constants and functions. Three equations constitute the mathematical model: torque, drilling rate, and bit life. The equations comprise cutter’s geometry, rock properties drilling parameters, and four empirical constants. The constants are used to match the model to a PDC drilling process. Also presented are qualitative and predictive verifications of the model. Qualitative verification shows that the model’s response to drilling process variables is similar to the behavior of full-size PDC bits. However, accuracy of the model’s predictions of PDC bit performance is limited primarily by imprecision of bit-dull evaluation. The verification study is based upon the reported laboratory drilling and field drilling tests as well as field data collected by the authors.

Double-section, non-retrievable casing drilling technique

2012 ◽  
Vol 52 (1) ◽  
pp. 261
Author(s):  
Keith Won ◽  
Ming Zo Tan ◽  
I Made Budi Utamain
Keyword(s):  
Planning Process ◽  
Cost Savings ◽  
Polycrystalline Diamond ◽  
Drilling Process ◽  
Drilling Performance ◽  
First Case ◽  
Drilling Technique ◽  
Drilling Technology ◽  
Improved Design ◽  
Casing Drilling

With the continuous surging in daily rental rates of oilfield exploration rigs, Casing while Drilling technology—which provides operators with an alternative drilling solution for a reduction in drilling flat-time and increased drilling operation efficiency—has appeared to be a standard part of drilling engineers’ toolkit in the well-planning process. Significant cost savings generated by Casing while Drilling have contributed to this technique being widely deployed on top-hole string installations on exploration and appraisal wells in the southeast Asia region. The double-section casing drilling technique has gained increasing popularity among operators in recent years; however, this technique development has been hamstrung by limited casing bit selections. An improved design casing bit has been highly anticipated in the industry to reduce this technique’s complexity of drilling process. Finding an equilibrium between durability and drill-out capability features for a casing bit has been a major challenge for bit designers. The increasing prospect and demand for a double-section casing drilling technique, however, has yielded the development of the casing bit design to a wider portfolio, inclusive of a more robust PDC (polycrystalline diamond compact) cutter-based drillable casing bit. The introduction of the new robust but drillable PDC cutter-based casing bit has broadened the Casing while Drilling application. The double-section casing drilling technique without the need for an additional conventional clean-out trip has become a strong contender to be part of drilling engineers’ next toolkit in delivering enhanced drilling performance and increasing operational efficiencies. This paper will introduce the first case history of the successful planning and implementation of the double-section casing drilling technique—particularly emphasising its optimised drilling performance and ease of drill-out without the need for a specialised drill-out bit.

Mathematical Model of the Diamond-Bit Drilling Process and Its Practical Application

1982 ◽  
Vol 22 (06) ◽  
pp. 911-922 ◽  
Author(s):  
Malgorzata B. Ziaja ◽  
Stefan Miska
Keyword(s):  
Penetration Rate ◽  
Drilling Fluid ◽  
Active Surface ◽  
Rock Properties ◽  
Depth Of Cut ◽  
Drilling Process ◽  
Diamond Cutting ◽  
Rate Of Penetration ◽  
Drilling Performance ◽  
Diamond Bit

Abstract With several limiting assumptions, a mathematical model of the diamond-bit drilling, process has been developed. The model represented by an instantaneous rate-of-penetration equation takes into account the reduction in penetration rate during drilling resulting from bit wear. The model has been tested both under laboratory and under field conditions. The comparison of the theoretical and experimental results has shown reasonable agreement. A method for estimating rock properties also has been established. Using this method, we can find the so-called index of rock strength and the index of rock abrasiveness. Introduction Several published studies concerned with diamond-bit drilling report on rock properties and drillability. drilling fluid additives, diamond wear, and drilling performance theories. Among the factors, that affect diamond-bit drilling performance, the type of formation to be drilled is of utmost importance since it significantly affects the type of bit, the drilling practices. and subsequently the rate of penetration and the drilling cost. The nature of the formation is also one of the main factors in planning deep wells, fracture jobs, mud and cement technologies, etc. For rock properties evaluation as well as for selection of proper drilling practices, several descriptions of the diamond-bit drilling process have been developed. The relevant literature is extensive and is not reviewed in this paper. The objective of this paper is to describe the diamondbit drilling model for surface-set diamond core bits and its application to determining the index of formation strength and the index of formation abrasiveness. The main difference between our model and the models known in literature is that we consider the effect of friction between the diamond cutting surfaces and the rock. A decrease in penetration rate is observed if the drilling parameters, are constant and if the formation is macroscopohomogeneous. Drilling Model The drilling model for a surface-set diamond core bit is subjected to the following limiting assumptions.Rock behavior during cutting with a single diamond may be approximated by a rigid Coulomb plastic material.The active surface of the bit is flat, and diamonds are spherical with diameter. d.The cross-sectional area of the chip formed by a single diamond is equal to the diamond cutting surface and can be established by geometry.During drilling, the neighboring diamonds work together to make a uniform depth of cut (Fig. 1).A number of diamonds forming one equivalent blade have to provide it uniform depth of cut from the inner to the outer diameter of the diamond core bit. so the bit is modeled to be a combination of several equivalent blades (Fig. 2).The diamond distribution technique provides uniform radial coverage that results in equally loaded cutting diamonds.Individual cutting diamonds perform some work that results from the friction between the rock and the diamond.Bit wear is assumed to be gradual while drilling is in progress. Under the preceding assumptions we may state that the drilling rate of the surface-set diamond core bit is a function only of weight on bit (WOB), rotary speed, average density of the diamonds on the bit's active surface, diamond size, core-bit diameters, rock properties, and degree of diamond dullness. The effects of flow rate, differential pressure, hydraulic lift, drilling fluid properties. and drillstring dynamics are ignored. According to Peterson, the penetration rate of the diamond bit, after some modifications, can be described by the following simplified equation. (1) This equation does not include the effect of diamond wear and hence pertains to unworn bits or to when bit dullness is negligible. SPEJ P. 911^

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