A New Friction Reduction Tool with Axial Oscillation Increases Drilling Performance: Field-Testing with Multiple Vibration Sensors in One Drill String

2016 ◽  
Author(s):  
Steve Jones ◽  
Chad Feddema ◽  
Junichi Sugiura ◽  
Jeff Lightey
Keyword(s):  
Field Testing ◽  
Drill String ◽  
Friction Reduction ◽  
Vibration Sensors ◽  
Drilling Performance ◽  
Axial Oscillation

A Modular Mechanism for Downhole Weight-on-Bit and Torque Reaction in Small Diameter Boreholes

2021 ◽  
pp. 1-15
Author(s):  
Anirban Mazumdar ◽  
Stephen Buerger ◽  
Adam Foris ◽  
Jiann-cherng Su
Keyword(s):  
Axial Force ◽  
Small Diameter ◽  
Field Testing ◽  
Drill String ◽  
Force Transmission ◽  
Drilling Performance ◽  
Weight On Bit ◽  
In Series ◽  
Mechanical Devices ◽  
Scalable Design

Abstract Drilling systems that use downhole rotation must react torque either through the drill-string or near the motor to achieve effective drilling performance. Problems with drill-string loading such as buckling, friction, and twist become more severe as hole diameter decreases. Therefore, for small holes, reacting torque downhole without interfering with the application of weight-on-bit, is preferred. In this paper we present a novel mechanism that enables effective and controllable downhole weight on bit transmission and torque reaction. This scalable design achieves its unique performance through four key features: 1) mechanical advantage based on geometry, 2) direction dependent behavior using rolling and sliding contact, 3) modular scalability by combining modules in series, and 4) torque reaction and weight on bit that are proportional to applied axial force. As a result, simple mechanical devices can be used to react large torques while allowing controlled force to be transmitted to the drill bit. We outline our design, provide theoretical predictions of performance, and validate the results using full-scale testing. The experimental results include laboratory studies as well as limited field testing using a percussive hammer. These results demonstrate effective torque reaction, axial force transmission, favorable scaling with multiple modules, and predictable performance that is proportional to applied force.

scholarly journals A Review of the Evaluation, Control, and Application Technologies for Drill String Vibrations and Shocks in Oil and Gas Well

2016 ◽  
Vol 2016 ◽  
pp. 1-34 ◽  
Author(s):  
Guangjian Dong ◽  
Ping Chen
Keyword(s):  
Passive Control ◽  
Oil And Gas ◽  
Field Studies ◽  
Drill String ◽  
Vibration Measurement ◽  
Semiactive Control ◽  
Rate Of Penetration ◽  
Drilling Performance ◽  
String Vibrations ◽  
Control Technologies

Drill string vibrations and shocks (V&S) can limit the optimization of drilling performance, which is a key problem for trajectory optimizing, wellbore design, increasing drill tools life, rate of penetration, and intelligent drilling. The directional wells and other special trajectory drilling technologies are often used in deep water, deep well, hard rock, and brittle shale formations. In drilling these complex wells, the cost caused by V&S increases. According to past theories, indoor experiments, and field studies, the relations among ten kinds of V&S, which contain basic forms, response frequency, and amplitude, are summarized and discussed. Two evaluation methods are compared systematically, such as theoretical and measurement methods. Typical vibration measurement tools are investigated and discussed. The control technologies for drill string V&S are divided into passive control, active control, and semiactive control. Key methods for and critical equipment of three control types are compared. Based on the past development, a controlling program of drill string V&S is devised. Application technologies of the drill string V&S are discussed, such as improving the rate of penetration, controlling borehole trajectory, finding source of seismic while drilling, and reducing the friction of drill string. Related discussions and recommendations for evaluating, controlling, and applying the drill string V&S are made.

A Modified Model for Friction Reduction by Vibrating Drill-String Longitudinally

2014 ◽  
Vol 535 ◽  
pp. 597-601 ◽  
Author(s):  
Peng Wang ◽  
Hong Jian Ni ◽  
Zhi Na Li ◽  
Rui He Wang
Keyword(s):  
Drill String ◽  
Friction Reduction ◽  
Contact Theory ◽  
Rock Surface ◽  
Modified Model ◽  
String Vibration ◽  
Tangential Stiffness ◽  
Proposed Model ◽  
Drilling Method ◽  
Coulomb Model

Drill-string vibration excitation longitudinally is a potential drilling method for reducing friction between drill-string and borehole rock. This article assumes that borehole rock surface is composed of elliptical asperities, based on elastic-plastic contact theory, a modified model for friction reduction by vibrating drill-string longitudinally is developed. The results show that the tangential stiffness of borehole rock surface decreased with increasing ovality of asperity. Further, at the same ovality, thin and tall asperity has bigger tangential stiffness than short and fat asperity. Only when the tangential stiffness of borehole rock is greater than a certain threshold, the friction force calculated by proposed model in this paper can appear reverse phenomenon. When the tangential stiffness tends to infinity, the result tends to Coulomb model. The conclusions provide basis for research and application of drill-string vibration longitudinally friction reduction technology.

scholarly journals An Experimental Investigation of Drilling Performance Improvement Using Reaming While Drilling

2021 ◽  
pp. 1-17
Author(s):  
Abbas Roohi ◽  
Rahman Ashena ◽  
Gerhard Thonhauser ◽  
Thomas Finkbeiner ◽  
Laurent Gerbaud ◽  
...  
Keyword(s):  
Performance Improvement ◽  
Specific Energy ◽  
Laboratory Experiments ◽  
Performance Indicator ◽  
Drill String ◽  
Drilling Rig ◽  
Mechanical Specific Energy ◽  
Drilling Performance ◽  
Drilling Bit ◽  
Conventional Drilling

Abstract This work investigates the drilling performance by reaming while drilling (RWD) using a dual-body bit and compared it with conventional drilling by a standard drilling bit. The dual-body bit consisted of a 2.45-in pilot bit located at a short distance ahead of a 2.47*3.97-in reamer. Conducting a series of drilling experiments at a simulation drilling rig with full monitoring sensors, we further studied the drilling performance as a function of the distance between the pilot bit and the reamer which affect mud diffusion and the resultant change in pore pressure and stress. A method was devised to eliminate the drill-string vibration and its effect on the drilling performance and the energy consumed. The mechanical specific energy (MSE) calculated for each case was considered as a drilling performance indicator. Using two laboratory experiments as well as analytical thermo-poro-elastic calculations of the Mechanical Specific Energy (MSE), the MSE changes were monitored and recorded. Comparison of this drilling performance indicator was used in both the RWD and the conventional drilling assembly to analyze the effect of RWD. Based on the results, with increasing the distance between the pilot bit and reamer, there is an increase in improvement of drilling performance in terms of MSE reduction. The best drilling performance indicator (MSE reduction of 84%) was observed with the distance between the pilot bit and the reamer of 43.3 cm. This is considered a novel finding in reaming while drilling.

Using Aluminum Drill Pipe with Axial Oscillation Tools to Significantly Improve Drilling Performance

2018 ◽  
Author(s):  
K. Mills ◽  
S. Menand ◽  
R. Grissom ◽  
P. Kaufmann ◽  
C. Schulte ◽  
...  
Keyword(s):  
Drill Pipe ◽  
Drilling Performance ◽  
Axial Oscillation

Drilling Parameters Optimization Using an Innovative Artificial Intelligence Model

2021 ◽  
Vol 143 (5) ◽  
Author(s):  
Rahman Ashena ◽  
Minou Rabiei ◽  
Vamegh Rasouli ◽  
Amir H. Mohammadi ◽  
Siamak Mishani
Keyword(s):  
Artificial Intelligence ◽  
Real Time ◽  
Critical Factor ◽  
Drill String ◽  
Pattern Search ◽  
Parameters Optimization ◽  
Ann Model ◽  
Drilling Performance ◽  
Drilling Parameters ◽  
Drilling System

Abstract Proper selection of the drilling parameters and dynamic behavior is a critical factor in improving drilling performance and efficiency. Therefore, the development of an efficient artificial intelligence (AI) method to predict the appropriate control parameters is critical for drilling optimization. The AI approach presented in this paper uses the power of optimized artificial neural networks (ANNs) to model the behavior of the non-linear, multi-input/output drilling system. The optimization of the model was achieved by optimizing the controllers (combined genetic algorithm (GA) and pattern search (PS)) to reach the global optima, which also provides the drilling planning team with a quantified recommendation on the appropriate optimal drilling parameters. The optimized ANN model used drilling parameters data recorded real-time from drilling practices in different lithological units. Representative portions of the data sets were utilized in training, testing, and validation of the model. The results of the analysis have demonstrated the AI method to be a promising approach for simulation and prediction of the behavior of the complex multi-parameter drilling system. This method is a powerful alternative to traditional analytic or real-time manipulation of the drilling parameters for mitigation of drill string vibrations and invisible lost time (ILT). The utilization can be extended to the field of drilling control and optimization, which can lead to a great contribution of 73% in reduction of the drilling time.

scholarly journals Effect of Axial Vibration on Sliding Frictional Force between Shale and 45 Steel

2018 ◽  
Vol 2018 ◽  
pp. 1-13 ◽  
Author(s):  
Wu Hao ◽  
Chen Ping ◽  
Liu Yang ◽  
Ma Tianshou
Keyword(s):  
Friction Coefficient ◽  
Friction Force ◽  
Sliding Friction ◽  
Complex Structure ◽  
Drill String ◽  
Friction Reduction ◽  
Vibration Velocity ◽  
Model Parameters ◽  
Axial Vibration ◽  
Friction Reducing

Activating drill string vibration is an effective means to mitigate the excessive drag encountered during drilling complex-structure wells. However, the Coulomb model cannot describe the sliding friction behavior between drill string and borehole rock with imposed axial vibrations. To solve this problem, a specially designed experimental setup was utilized to investigate the characteristics of axial vibrating-sliding coupling friction. The results indicate that when vibration velocity is greater than sliding velocity, axial vibration can significantly reduce friction force between contact surfaces. Its friction reduction mechanism embodies not only the changes of instantaneous friction force, but also friction coefficient. Meanwhile, a friction coupling model was established based on the Hertz contact theory and Dahl model. The corresponding computational program was developed in Matlab/Simulink environment. The calculation results are in good agreement with the experimental results, verifying the validity of the present method. Furthermore, to overcome the shortcoming of Dahl model, a dynamic friction coefficient model was proposed to evaluate the friction-reducing effect of axial vibration using dimensional analysis method. The model parameters under different lubrication conditions were retrieved through inverse calculation with experimental data. This method provides a new solution for evaluating the friction-reducing effect of hydraulic oscillator and optimizing its placement.

A Dynamic Model for Rotary Rock Drilling

1982 ◽  
Vol 104 (2) ◽  
pp. 108-120 ◽  
Author(s):  
I. E. Eronini ◽  
W. H. Somerton ◽  
D. M. Auslander
Keyword(s):  
Drill Pipe ◽  
Tooth Wear ◽  
Drill String ◽  
Rock Drilling ◽  
Large Power ◽  
Drilling Rig ◽  
Drilling Performance ◽  
Weight On Bit ◽  
Rotary Speed ◽  
Mud Pressure

A rock drilling model is developed as a set of ordinary differential equations describing discrete segments of the drilling rig, including the bit and the rock. The end segment consists of a description of the bit as a “nonideal” transformer and a characterization of the rock behavior. The effects on rock drilling of bottom hole cleaning, drill string-borehole interaction, and tooth wear are represented in the model. Simulated drilling under various conditions, using this model, gave results which are similar to those found in field and laboratory drilling performance data. In particular, the model predicts the expected relationships between drilling rate and the quantities, weight on bit, differential mud pressure, and rotary speed. The results also suggest that the damping of the longitudinal vibrations of the drill string could be predominantly hydrodynamic as opposed to viscous. Pulsations in the mud flow are found to introduce “percussive” effects in the bit forces which seem to improve the penetration rate. However, it is known from field observations that drill pipe movements, if strong enough, may induce mud pressure surges which can cause borehole and circulation problems. Bit forces and torques are shown to be substantially coupled and the influence of certain rock parameters on variables which are measurable either at the bit or on the surface support the expectation that these signals can furnish useful data on the formation being drilled. Other results, though preliminary, show that the effects of the lateral deflections of the drill string may be large for the axial bit forces and significant for the torsional vibrations. For the latter, the unsteady nature of the rotation above the bit increases and the resistance to rotation due to rubbing contact between the drill string and the wellbore accounts for very large power losses between the surface and the bit.

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