Modeling the Effect of Pipe Rotation on Pressure Loss Through Tool Joint

Author(s):  
Binh Thanh Bui
Author(s):  
Mehmet Sorgun ◽  
Jerome J. Schubert ◽  
Ismail Aydin ◽  
M. Evren Ozbayoglu

Flow in annular geometries, i.e., flow through the gap between two cylindrical pipes, occurs in many different engineering professions, such as petroleum engineering, chemical engineering, mechanical engineering, food engineering, etc. Analysis of the flow characteristics through annular geometries is more challenging when compared with circular pipes, not only due to the uneven stress distribution on the walls but also due to secondary flows and tangential velocity components, especially when the inner pipe is rotated. In this paper, a mathematical model for predicting flow characteristics of Newtonian fluids in concentric horizontal annulus with drill pipe rotation is proposed. A numerical solution including pipe rotation is developed for calculating frictional pressure loss in concentric annuli for laminar and turbulent regimes. Navier-Stokes equations for turbulent conditions are numerically solved using the finite differences technique to obtain velocity profiles and frictional pressure losses. To verify the proposed model, estimated frictional pressure losses are compared with experimental data which were available in the literature and gathered at Middle East Technical University, Petroleum & Natural Gas Engineering Flow Loop (METU-PETE Flow Loop) as well as Computational Fluid Dynamics (CFD) software. The proposed model predicts frictional pressure losses with an error less than ± 10% in most cases, more accurately than the CFD software models depending on the flow conditions. Also, pipe rotation effects on frictional pressure loss and tangential velocity is investigated using CFD simulations for concentric and fully eccentric annulus. It has been observed that pipe rotation has no noticeable effects on frictional pressure loss for concentric annuli, but it significantly increases frictional pressure losses in an eccentric annulus, especially at low flow rates. For concentric annulus, pipe rotation improves the tangential velocity component, which does not depend on axial velocity. It is also noticed that, as the pipe rotation and axial velocity are increased, tangential velocity drastically increases for an eccentric annulus. The proposed model and the critical analysis conducted on velocity components and stress distributions make it possible to understand the concept of hydro transport and hole cleaning in field applications.


2011 ◽  
Author(s):  
Majed Sadeg Enfis ◽  
Ramadan Mohammed Ahmed ◽  
Arild Saasen
Keyword(s):  

2019 ◽  
Vol 30 (7) ◽  
pp. 3755-3763
Author(s):  
Mehmet Sorgun ◽  
Erman Ulker

Purpose The purpose of this paper is to present a new friction factor equation for practical use, including fluid temperature, pipe diameter ratio and inner pipe rotation effects. Design/methodology/approach A friction factor relationship is developed by applying Buckingham’s Theorem of dimensional analysis. Then, the formula is calibrated using experimental data conducted at Izmir Katip Celebi University flow loop. Moreover, the effects of fluid temperature, inner pipe rotation and pipe diameter ratio on friction factor are investigated experimentally. Findings Satisfactory agreements are obtained between proposed formula and experiments. The experimental results indicate that major variable parameters affecting friction factor is Reynolds number. Pipe rotation has negligible effect on friction factor at high Reynolds number. Prandtl number is one of the important parameters affecting the friction factor. Moreover, as the pipe diameter ratio is decreased, friction factor increases. Originality/value Determining fluid behavior of fluids under high temperature is especially important for deep wells during drilling. Temperature drastically changes fluid properties and flow characteristics in wells. These changes have a remarkable effect on pressure losses. However, since the temperature is considered constant in the calculation of the pressure loss, problems can be encountered in most systems. Friction factor is one of the important parameters for determining pressure loss in closed conduits. The originality of this work is to propose a new friction factor equation for practical use, including fluid temperature, pipe diameter ratio and inner pipe rotation effects.


2015 ◽  
Vol 138 (2) ◽  
Author(s):  
Mehmet Sorgun ◽  
Erman Ulker

Determining pressure loss for cuttings-liquid system is very complicated task since drillstring is usually rotating during drilling operations and cuttings are present inside wells. While pipe rotation is increasing the pressure loss of Newtonian fluids without cuttings in an eccentric annulus, a reduction in the pressure loss for cuttings-liquid system is observed due to the bed erosion. In this study, cuttings transport experiments for different flow rates, pipe rotation speeds, and rate of penetrations (ROPs) are conducted. Pressure loss within the test section and stationary and/or moving bed thickness are recorded. This study aims to predict frictional pressure loss for solid (cuttings)–liquid flow inside horizontal wells using computational fluid dynamics (CFD) and artificial neural networks (ANNs). For this purpose, numerous ANN structures and CFD models are developed and tested using experimental data. Among the ANN structures, TrainGdx–Tansig structure gave more accurate results. The results show that the ANN showed better performance than the CFD. However, both could be used to estimate solid–liquid two-phase pressure drop in horizontal wellbores with pipe rotation.


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