The Effect of Equivalent Diameter Definitions on Frictional Pressure Loss Estimation in an Annulus with Pipe Rotation

Author(s):  
Olatunbosun Lukman Anifowoshe ◽  
Samuel Olusola Osisanya
Author(s):  
Mehmet Sorgun ◽  
Jerome J. Schubert ◽  
Ismail Aydin ◽  
M. Evren Ozbayoglu

Flow in annular geometries, i.e., flow through the gap between two cylindrical pipes, occurs in many different engineering professions, such as petroleum engineering, chemical engineering, mechanical engineering, food engineering, etc. Analysis of the flow characteristics through annular geometries is more challenging when compared with circular pipes, not only due to the uneven stress distribution on the walls but also due to secondary flows and tangential velocity components, especially when the inner pipe is rotated. In this paper, a mathematical model for predicting flow characteristics of Newtonian fluids in concentric horizontal annulus with drill pipe rotation is proposed. A numerical solution including pipe rotation is developed for calculating frictional pressure loss in concentric annuli for laminar and turbulent regimes. Navier-Stokes equations for turbulent conditions are numerically solved using the finite differences technique to obtain velocity profiles and frictional pressure losses. To verify the proposed model, estimated frictional pressure losses are compared with experimental data which were available in the literature and gathered at Middle East Technical University, Petroleum & Natural Gas Engineering Flow Loop (METU-PETE Flow Loop) as well as Computational Fluid Dynamics (CFD) software. The proposed model predicts frictional pressure losses with an error less than ± 10% in most cases, more accurately than the CFD software models depending on the flow conditions. Also, pipe rotation effects on frictional pressure loss and tangential velocity is investigated using CFD simulations for concentric and fully eccentric annulus. It has been observed that pipe rotation has no noticeable effects on frictional pressure loss for concentric annuli, but it significantly increases frictional pressure losses in an eccentric annulus, especially at low flow rates. For concentric annulus, pipe rotation improves the tangential velocity component, which does not depend on axial velocity. It is also noticed that, as the pipe rotation and axial velocity are increased, tangential velocity drastically increases for an eccentric annulus. The proposed model and the critical analysis conducted on velocity components and stress distributions make it possible to understand the concept of hydro transport and hole cleaning in field applications.


2021 ◽  
Author(s):  
Fionn Iversen ◽  
Jan Ove Brevik ◽  
Knut Taugbøl

Abstract Drilling fluid rheology measurements provide input to flow frictional pressure loss calculations during drilling operations. This study compares the impact of uncertainty of different rheology measurement methods on pressure loss estimation through a series of flow-loop experiments. The rheological properties of drilling fluids are measured using a high precision Anton Paar rheometer, in-line pipe rheometer and conventional model 35 lab viscometers. The derived viscosity is used to calculate the frictional pressure loss with uncertainty, comparing with in-situ pressure loss observations from flow-loop experiments. The experiments are performed for steady-state, laminar horizontal pipe flow at atmospheric pressure. The results illustrate the impact different measurement techniques have on the accuracy of the modelled frictional pressure loss. The potential of the pipe rheometer is investigated with respect to use of measured frictional pressure loss data to predict pressure loss in wells and annulus directly. Finally, the effect of variation in the rheological properties have been illustrated on a simulated case downhole. This study highlights differences in uncertainty range for conventional viscometers in comparison to a high precision rheometer and the propagation of uncertainty to the frictional pressure loss estimation. Quantification of the uncertainty of the modelled frictional pressure is essential information for application of downhole pressure estimation in managing the drilling process. The existing procedure of using conventional viscometers may not be sufficient when accurate pressure control is needed.


2019 ◽  
Vol 76 (5) ◽  
pp. 348-368 ◽  
Author(s):  
S. Mostafa Hosseinalipour ◽  
Parisa Afkari ◽  
Hamidreza Shahbazian ◽  
Bengt Sundén

2019 ◽  
Vol 30 (7) ◽  
pp. 3755-3763
Author(s):  
Mehmet Sorgun ◽  
Erman Ulker

Purpose The purpose of this paper is to present a new friction factor equation for practical use, including fluid temperature, pipe diameter ratio and inner pipe rotation effects. Design/methodology/approach A friction factor relationship is developed by applying Buckingham’s Theorem of dimensional analysis. Then, the formula is calibrated using experimental data conducted at Izmir Katip Celebi University flow loop. Moreover, the effects of fluid temperature, inner pipe rotation and pipe diameter ratio on friction factor are investigated experimentally. Findings Satisfactory agreements are obtained between proposed formula and experiments. The experimental results indicate that major variable parameters affecting friction factor is Reynolds number. Pipe rotation has negligible effect on friction factor at high Reynolds number. Prandtl number is one of the important parameters affecting the friction factor. Moreover, as the pipe diameter ratio is decreased, friction factor increases. Originality/value Determining fluid behavior of fluids under high temperature is especially important for deep wells during drilling. Temperature drastically changes fluid properties and flow characteristics in wells. These changes have a remarkable effect on pressure losses. However, since the temperature is considered constant in the calculation of the pressure loss, problems can be encountered in most systems. Friction factor is one of the important parameters for determining pressure loss in closed conduits. The originality of this work is to propose a new friction factor equation for practical use, including fluid temperature, pipe diameter ratio and inner pipe rotation effects.


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