Field Experiences Detailing Acrolein (2-propenal) Treatment of a Produced Water Injection System in the Sultanate of Oman

Author(s):  
Darin D. Horaska ◽  
Joseph E. Penkala ◽  
Curtis A. Reed ◽  
Melissa D. Law ◽  
Simon Gaffney ◽  
...  
2014 ◽  
Author(s):  
Jonathan J. Wylde

AbstractIron sulfide scale is found almost ubiquitously in maturing oilfield produced water handling and injection systems. Keeping injection systems clean of sulfide scale is becoming more of a shared challenge, but there are few examples where true root cause analysis has led to specific laboratory testing and development of bespoke removal and prevention methods. This paper aims to link these aspects by sharing the best practices from around the world with cutting edge techniques and chemistries used to maintain flow assurance and injectivity in produced water handling systems affected by iron sulfide scale.Discussion includes root causes analysis of iron sulfide scale formation and deposition mechanisms focusing on the interplay of pH, along with sources of iron and sulfide. The paper goes onto discuss laboratory and field evaluation of control methods. Finally, the root causes of iron sulfide scale formation and deposition mechanism, including the relative advantages and merits of the different techniques, including: Chelating agents (for iron sequestration)Surfactants (for water wetting)Biocide (to target SRB and biofilm)Corrosion inhibitor (to lower iron in system)Sulfide scale inhibitors (threshold inhibition of scale)Additionally, case histories are used to elaborate the theoretical discussion. The first case history is from an offshore oilfield water injection system, where fouling occurred due to changes in the flow assurance strategy further upstream and capture the lessons learned on the interplay of different production chemicals. The second case history concerns an onshore oilfield with a vast water injection system of over 3,000 wells supporting approximately 5,000 production wells.The paper concludes with a summary of the decades of experience of solving the most challenging sulfide scaling scenarios, as well as cutting-edge research on a new class of polymeric exotic sulfide scale inhibitor dispersant, effective as threshold concentrations against even lead and zinc sulfide.


2021 ◽  
Author(s):  
Paul Elliott ◽  
Melissa Gilbert

Abstract The Pyrenees FPSO development, located offshore Western Australia, produced first oil in 2010. By 2017, the topsides facility had became constrained by produced water production, reaching the facility design capacity of 110,000 bbl/d. A strong business driver was presented to debottleneck the water processing train to increase oil production, for which a holistic, system-wide approach was required. A series of brownfield debottlenecking scopes were identified and assessed using a systematic value versus risk approach. The key value drivers were recognised as incremental oil production, execution timing and cost. The assessment focused on improving Produced Water Re-Injection (PWRI) pump throughput and uptime, optimising the produced water treatment and overboard discharge systems, and the use of cargo oil tanks for separation. Project execution was phased to allow early debottlenecking gains to be unlocked as major modification scopes were progressed. The most capital intensive project executed was the installation of a side-stream Compact Flotation Unit package to polish and discharge produced water overboard. In combination, the projects delivered a 36% increase in produced water handling capacity to 150,000 bbl/d, accelerating 8.5% production over a 3-year period. In addition, the projects increased facility uptime by 1.8% and reduced the risk of late-life produced water injection system failures. This case study illustrates a logical and systematic approach to production debottlenecking, resulting in a significant production uplift, safely delivered for low relative CAPEX investment. The processes described and lessons learned in this project may be applicable to other maturing fields and facilities, and can be used to assist resolving late-life produced water challenges.


2021 ◽  
Author(s):  
Osode Peter ◽  
Oluwatoyin Olusegun ◽  
Temitayo Ologun ◽  
Obinna Anyanwu

Abstract A water injector pilot well - Ughelli East-30, was drilled across high-permeability unconsolidated sandstone aquifers to dispose 30 Mbwpd of produced water in November 1998 and suspended in December 1998 due to lack of injectivity. Review of the failed pilot injection was performed as part of an extensive water management study for a cluster of onshore fields located in the western Niger Delta area. The technical investigation focused on the target disposal aquifer petrophysical parameters, produced water composition analysis, well completion design and injection performance result. Potential impairment mechanisms and failure risk factors for injectors with similar cased-hole, perforated completion design in analogue reservoirs were also investigated. The poor well injectivity performance was attributed to sub-optimal sand control completion design and the ‘water hammer’ effect which resulted in massive sand fill as evidenced by a sand bailing exercise during November 1999 riglessre-entry in the well. The 17-ft rat hole below the bottom aquifer sand perforations was also deemed to be inadequate for the sand fill which apparently bridged the perforations. Optimal completion requirements to prevent water injection failure in unconsolidated sandstone formation has been brought to the fore in this paper which is expected to steer engineers focus to those factors with high impact on water injection system performance.


2007 ◽  
Vol 22 (01) ◽  
pp. 59-68 ◽  
Author(s):  
Ahmed S. Abou-Sayed ◽  
Karim S. Zaki ◽  
Gary Wang ◽  
Manoj Dnyandeo Sarfare ◽  
Martin H. Harris

2021 ◽  
Vol 73 (09) ◽  
pp. 58-59
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper OTC 30407, “Case Study of Nanopolysilicon Materials’ Depressurization and Injection-Increasing Technology in Offshore Bohai Bay Oil Field KL21-1,” by Qing Feng, Nan Xiao Li, and Jun Zi Huang, China Oilfield Services, et al., prepared for the 2020 Offshore Technology Conference Asia, originally scheduled to be held in Kuala Lumpur, 2–6 November. The paper has not been peer reviewed. Copyright 2020 Offshore Technology Conference. Reproduced by permission. Nanotechnology offers creative approaches to solve problems of oil and gas production that also provide potential for pressure-decreasing application in oil fields. However, at the time of writing, successful pressure-decreasing nanotechnology has rarely been reported. The complete paper reports nanopolysilicon as a new depressurization and injection-increasing agent. The stability of nanopolysilicon was studied in the presence of various ions, including sodium (Na+), calcium (Ca2+), and magnesium (Mg2+). The study found that the addition of nanomaterials can improve porosity and permeability of porous media. Introduction More than 600 water-injection wells exist in Bohai Bay, China. Offshore Field KL21-1, developed by water-flooding, is confronted with the following challenges: - Rapid increase and reduction of water-injection pressure - Weak water-injection capacity of reservoir - Decline of oil production - Poor reservoir properties - Serious hydration and expansion effects of clay minerals To overcome injection difficulties in offshore fields, conventional acidizing measures usually are taken. But, after multiple cycles of acidification, the amount of soluble substances in the rock gradually decreases and injection performance is shortened. Through injection-performance experiments, it can be determined that the biological nanopolysilicon colloid has positive effects on pressure reduction and injection increase. Fluid-seepage-resistance decreases, the injection rate increases by 40%, and injection pressure decreases by 10%. Features of Biological Nanopolysilicon Systems The biological nanopolysilicon-injection system was composed of a bioemulsifier (CDL32), a biological dispersant (DS2), and a nanopolysilicon hydrophobic system (NP12). The bacterial strain of CDL32 was used to obtain the culture colloid of biological emulsifier at 37°C for 5 days. DS2 was made from biological emulsifier CDL32 and some industrial raw materials described in Table 1 of the complete paper. Nanopolysilicon hydrophobic system NP12 was composed of silicon dioxide particles. The hydrophobic nanopolysilicons selected in this project featured particle sizes of less than 100 nm. In the original samples, a floc of nanopolysilicon was fluffy and uniform. But, when wet, nanopolysilicon will self-aggregate and its particle size increases greatly. At the same time, nanopolysilicon features significant agglomeration in water. Because of its high interface energy, nanopolysilicon is easily agglomerated, as shown in Fig. 1.


2021 ◽  
Author(s):  
Muhammad Zakwan Mohd Sahak ◽  
Eugene Castillano ◽  
Tengku Amansyah Tuan Mat ◽  
Maung Maung Myo Thant

Abstract For mature fields, water injection is one of the widely deployed techniques to ensure continuous oil recovery from the reservoir by maintaining the reservoir pressure, oil rim and pushing the oil from injection to production wells. Thus, it is critical to ensure a continuous and reliable operation of water injection to have consistent and sustainable rate. This paper demonstrates the new approach, utilizing automation and digital technology providing operational improvement and reduction in unplanned production deferment (UPD). One of the methods to effectively manage the water injection operation is via automation of injection process, especially since most of the water injection facilities still rely heavily on manual operation. First, a discussion on typical water injection technique is discussed. Challenges and sub-optimal operation of water injection processes within the company and industry are analysed. Then, the designing of a fully automated water injection system, such as equipment availability and constraints in matching and responding to well injection requirement are demonstrated. While an immediate adoption of process automation to mature assets may be faced with challenges such as system readiness, hardware availability, capital investment and mindset change, a step-by-step approach such as guided operation and semi-auto operation is explored as preparation prior to a full automation roll-out. With the shift from manual operation reliance to automation, the response time to process changes is improved leading to reduction in near-miss and trip cases, and minimum unplanned deferment.


2019 ◽  
Vol 95 ◽  
pp. 359-370 ◽  
Author(s):  
Huixin Li ◽  
Junzheng Yang ◽  
Lei Zhang ◽  
Honglan Zou ◽  
Dapeng Li ◽  
...  

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