scholarly journals Optimization of the nozzle structure for enhanced wear resistance of Ni–P–ZrO2 composite coating prepared by jet electrodeposition

Author(s):  
Na-na Ren ◽  
Author(s):  
Wei Jiang ◽  
Lida Shen ◽  
Kai Wang ◽  
Zhanwen Wang ◽  
Zongjun Tian

The Ni-Co/SiC composite coatings were prepared via jet electrodeposition in the presence of magnetic field. The microstructure and texture orientation of the composite coatings were analyzed via field emission scanning electron microscopy, three-dimensional profiling, and X-ray diffraction. The microhardness and wear resistance were characterized by a microhardness tester and a friction–abrasion testing machine. The results indicated that nano-SiC particles improved the surface morphology of the Ni-Co/SiC composite coating. In jet electrodeposition, globular structure aggregation began to form protrusions in the Ni-Co/SiC composite coating due to nanoparticle agglomeration when 6 g/L of nano-SiC was added. The Ni-Co/SiC (6 g/L) composite coating became uniform and densification by jet electrodeposition in magnetic field, with higher microhardness and better wear resistance. The microhardness of the Ni-Co/SiC composite coating increased to 626 ± 14 HV, and the corresponding friction coefficient was as low as 0.317.


2012 ◽  
Vol 19 (03) ◽  
pp. 1250017 ◽  
Author(s):  
PENG LIU ◽  
YUANBIN ZHANG ◽  
HUI LUO ◽  
YUSHUANG HUO

In this study, Al–Ti–Co was used to improve the surface performance of pure Ti . Laser cladding is an important surface modification technique, which can be used to improve the surface performance of pure Ti . Laser cladding of the Al–Ti–Co + TiB2 pre-placed powders on pure Ti can form ceramics reinforced the composite coating, which improved the wear resistance of the substrate. Characteristics of the composite coating were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and wear tests. And the laser-cladded coating can also have major dilution from the substrate. Due to the action of the fine grain strengthening and the phase constituent, the wear resistance and microhardness of pure Ti surface were greatly improved.


2013 ◽  
Vol 20 (4) ◽  
pp. 307-310
Author(s):  
Li Wei

AbstractA hard SiC-B4C reinforced composite coating was fabricated by laser alloying of SiC-B4C+Al-Sn-Mo-Y2O3 mixed powders on a Ti-3Al-2V alloy. Al-Sn-Mo mixed powders were first used in the laser alloying technique to improve the wear resistance of titanium alloys. Proper selection of the laser alloying process parameters allows us to obtain a composite coating with a metallurgical combination with substrate. Under the action of Mo, fine particles with high microhardness were produced in the coating matrix and also hindered the formation of adhesion patches and deep plowing grooves during the sliding wear process, leading to the improvement of wear resistance of a titanium alloy substrate surface.


2005 ◽  
Vol 18 (5) ◽  
pp. 315-320 ◽  
Author(s):  
Khaled M. Ibrahim ◽  
A. Abdel Aal ◽  
Z. Abdel Hamid

2007 ◽  
Vol 280-283 ◽  
pp. 1489-1492
Author(s):  
Zhen Ting Wang ◽  
Hua Hui Chen

Micro-nanostructured WC composite coatings were successfully fabricated by induced heating sintering method on the surface of Q235 steel .The microstructure, micro-hardness and the wear resistance of the composite coatings were studied .The results show that the microstructure of induced heat layer is mainly composed of Ni-based solid solutions and WC particles. And there exists excellent metallurgical bonding between coating and substrate. The wear resistance of micro-nanostructured WC Composite Coatings is increased by 1.5 times on an average as compared with that of micron.


2019 ◽  
Vol 26 (1) ◽  
pp. 77-83 ◽  
Author(s):  
Fangfang Wang ◽  
Lajun Feng ◽  
Huini Ma ◽  
Zhe Zhai ◽  
Zheng Liu

Abstract To improve the wear resistance of polyurethane (PU) coating and its adhesion to the steel substrate, a series of simple and practicable techniques were designed to mix nano-SiO2 with PU powder to cast a coating layer onto the steel. When the addition of nano-SiO2 was small, a network structure of PU-SiO2 was produced. It improved the wear resistance of the composite coating and its adhesion to the steel substrate. When the addition of nano-SiO2 was excessive, agglomerated nano-SiO2 particles not only affected the bond between the PU resin and the steel substrate but also became abrasive materials, intensifying the abrasion of the composite coating during friction. It resulted in lower bonding strength and poorer wear resistance of the composite coating. The wear rate and friction coefficient of 2 wt.% SiO2/PU composite coating were 1.52×10−6 cm3/min N and 0.31, respectively. Its wear resistance was about 10 times as high as that of the pure PU coating. Furthermore, a simple and practicable installation was designed to test the bonding strength between the coating and the steel substrate. The bonding strength between 2 wt.% SiO2/PU composite coating and the steel substrate was 7.33 MPa, which was 39% higher than that of the pure PU coating.


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